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Category | Magnetic Separation | Recycling Systems |
This video shows a magnetic drum that removes ferrous metal from a recycling system. These rugged types of magnetic separators have a heavy-duty manganese wear shell that protects against damage from large or sharp objects.
Category | Valve Bag Fillers |
First, an empty valve bag is placed on the valve bagging machine spout. During the fill cycle, the low frequency oscillating (or reciprocating) densifier is activated to settle and densify the material inside the valve bag. This allows for complete filling of the bag to reach a set point weight. Other types of densifiers are also available.
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Category | Bag Handling Conveyors |
A bag flattener conveyor is designed for flattening both filled valve bags and open mouth bags to make them more uniform in shape to stack on a shipping pallet. They are flattened as they move through two conveyors with the upper conveyor applying adjustable force to the top of the bag. Typically, the bag flattener also acts as an incline conveyor that elevates the bags to the inlet of a palletizing station.
Category | Bag Sewing Machines and Heat Sealers | Valve Bag Fillers |
An ultrasonic valve bag sealer is a specialized piece of equipment designed to provide a clean and efficient solution for sealing valve bags. The process involves sealing the bag before it is discharged onto a conveyor, which minimizes product spillage and migration to the surrounding environment. The sealer hermetically seals filled bags with an ultrasonically sealable valve sleeve, ensuring a high level of cleanliness during operation.
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An auger filler integrated with an ultrasonic valve bag sealer is a versatile machine that can bag and seal a variety of powders, especially those requiring quick cleanout between packaging runs. The machine shown in the video is ideal for sanitary uses or for any application where cross-contamination must be prevented. It uses an auger to fill valve bags with powdery products and ultrasonic technology to close and discharge the bags.
This type of auger filler is designed to handle a bag filling weight range of 20-110 lbs. and can achieve a production rate of 1-3 bags per minute, depending on the material and bag size. It can accommodate a material density range of 20-75 lbs. per cubic foot. The auger filling machine can operate in semi-automatic (operator-assisted) or fully automatic modes and is compatible with sonic sleeve paper and plastic film bag types. After filling and sealing, the bags drop onto a wire mesh discharge conveyor and then move toward a manual palletizing or robotic palletizing system.
Examples of materials that can be bagged with this machine include flour, bakery mixes, cocoa, spices, pepper, animal grade pharmaceuticals, and nutraceuticals. The interior moving parts, such as the auger and agitator blades, can be easily removed for cleaning and inspection, making it a practical choice for industries that need to switch between different products frequently.
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Category | Bag Sewing Machines and Heat Sealers |
This simple, economical bag sealing system allows a single operator to fill and heat seal up to 4 plastic or foil bags per minute. The bagging system includes an 8 foot long bag closing conveyor, a clamp type heat sealer with mounting pedestal, and variable speed bag indexing controls to control the speed of the filled bag on the take away conveyor.
The filled bag heat sealing system can be used with most of the open mouth baggers that we sell.
Category | Bulk Processing Equipment | Small Vibratory Feeders | Vibration Tables |
This box filling machine fills empty boxes with chopped metal fibers by weight. The metal fibers are added to concrete to increase its strength.
Category | Magnetic Separation | Recycling Systems |
A self-cleaning, suspended overhead magnet was used to separate rebar from crushed concrete inside a concrete recycling system.
Category | Bulk Bag Unloaders | Valve Bag Fillers |
This system unloads and transfers fine powder from a bulk bag and conveys it to a valve bagging machine for down packing, or repackaging
Category | Automatic Bagging Machines | Bag Handling Conveyors | Valve Bag Fillers |
Auger fillers convey golf course sand into 50 lb. valve bags at a rate of 1-5 bags per minute. They simultaneously fill and weigh the sand directly into the bags.
These types of valve bag filling machines are also used to fill bags with other types of powdery or small granular materials such as:
Category | Bulk Bag Unloaders | Valve Bag Fillers |
This material transfer system conveys the contents of a bulk bag into 10 to 100 pound valve bags. It can be used to transfer materials such as powders or small granules including finish cement, bentonite, barite, fertilizers, frac sand, powdered limestone, gypsum, powdered iron ore, oil drilling chemical powders, titanium dioxide, and more.
Category | Valve Bag Fillers |
The CBE Series 200 Valve Bagging Machines are used to fill valve bags to weight ranges of 10 to 110 pounds with powders, granules, or flaked products.
The operator installs an empty valve bag and manually clamps it down to the bag filling spout. The operator then presses the start button and material enters through the top of unit into a surge hopper. The hopper contains a spiral agitator that promotes the flow of the material into the auger. The auger then turns on and off from the command controller to fill the valve bag to a set point weight. The bag clamp is then released and the operator removes the filled valve bag from the bag chair.
Category | Bulk Processing Equipment | Derrick Screens & Screening Machines |
A US lime producer needed to replace 2 brute force vibratory screens at their limestone quarry due to constant failure of the drive bearings, lost production time, and maintenance costs. After discussions with plant engineering, a single unit with a natural frequency drive screen was selected to process crushed limestone at a rate of 650 tons per hour.
Category | Large Vibratory Feeders |
This vibrating tube feeder conveys crushed aggregate to a bulk storage silo. It can also be used to convey other types of bulk materials like powders, bulk solids, and crushed glass. The enclosed design prevents foreign materials from entering the product stream. A pair of variable frequency, industrial vibration motors are used to control the feed rate as needed for downstream production requirements.
It is suspended in place by steel cables connected to a structure above. Isolation springs prevent transfer of energy from the feeder to the cables and structure. Abrasion resistant liners can also be used with this type of tube feeder.
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Category | Bulk Bag Unloaders | Small Vibratory Feeders |
This big bag unloader discharges material from a bulk bag into an industrial mixer. An operator lifts a bulk bag using a fork truck and hangs it on the frame. Material is drawn out of the bag using an enclosed vibrating feeder and transfers it into a paddle mixer for blending with other dry ingredients. The feeder is controlled by a loss-in-weight system comprised of load cells and a controller to dispense a specific weight of material per batch.
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