These dual bulk bag fillers efficiently fill big bags with raw material such as sand, cement, bentonite, plastic pellets, fertilizer and more at a rate of 20-25 bags per hour. A single pallet is discharged from the pallet dispenser. A slip sheet dispenser then applies a slip sheet on top of the empty pallet before it is loaded in to the filling station. Bag filling starts with a push of a button and bag is filled to set target weight. Final product is conveyed to end of the line where a robotic forklift moves the bag to a warehouse for storage and shipping.
Bulk Bag Fillers
View case studies and examples of Bulk Bag Fillers below. These types of machines are used to manually or automatically fill bulk bags with different types of powders, granules, seeds, pellets, rocks and more. Product can flow into the bag using gravity, compressed air, augers or conveyors. The bags are filled and weighed at the same time.
Bulk bag fillers can fill big bags made from lined or unlined poly woven material weighing 1000 – 4000 pounds (454 – 2,000 KG) at rates of 5 – 25 bags per hour.
What types of products can you fill bulk bags with?
- Food & Agricultural products such as: salt, flour, sugar, animal feed, grain, corn, soybeans, seeds, wood pellets
- Building & Industrial materials such as: sand, plastic pellets, cement, refractories, garnet, graphite, barite, bentonite, gypsum and gravel
- Chemical Powders & Granules such as: fertilizer, hydrated lime, zinc oxide, titanium dioxide, carbon black, drilling fluid and slurry
This Bulk Bag Filler with Wooden Pallet Dispenser automatically places an empty pallet under a bulk bag before filling. 14-16 pallets are loaded for staging into the pallet dispenser. Controls automatically remove the bottom pallet from the stack and place it below the bulk bag before filling occurs.
This Bulk Bag Filling Equipment was used to fill bulk bags (FIBC) with petroleum coke, or “pet” coke. The material is fed into a surge hopper, through the inflatable bag head, and then into the bag. A pneumatic slide gate is used to start and stop the flow of material. The bulk bag filling equipment did not include a scale because weight accuracy was not a project requirement. Once the bag has been filled, it is removed from the loader using a fork lift and placed into shipping containers for export overseas.
This bulk bag filling system was used to fill bulk bags with carbon black beads.
This chemical blending and batching system was used for the toll blending of powder chemicals including calcium carbonate. The final blended product was to be automatically packaged into bulk bags using a bulk bag filler. It could also be packaged into smaller valve bags using a valve bag filling machine.
These Bulk Bag Filling Machines can fill any size bulk bag with high accuracy.
The operator slides the opening of the bulk bag over the fill head and turns the switch to “inflate.” The inflatable fill head provides a dust-free seal when filling a bag. Once the bulk bag is full, the operator turns the switch to “deflate” and removes the bag.
These bulk bag loaders were built to load and unload plastic scrap in bulk bags and bulk boxes for recycling. The custom manufactured components included (3) bulk bag unloaders with vibratory agitation, (2) bulk bag loaders (shown in picture), and (1) bulk box loader. After competitive testing, the bulk bag loaders proved to be the only loaders capable of effectively unloading the large interlocking shreds of plastic.
System for filling bulk bags and boxes for a Polyester pellet manufacturer. It also included one incoming conveyor line at 90 degrees to the outgoing (left & right) main conveyor lines. Everything was to be dust tight with powered (CDLR) roller conveyors.
The entire system which included 25 ft. of incoming conveyor, a 90 degree (left or right) chain transfer, and two bulk bag loaders with conversion kits to accommodate the bulk box filling. Load cell scales, bag inflation, vibratory densi- fication, inlet gates, and grid type tables were just a few of the added options included.
Six to ten (6-10) 2,000 lb. bulk bags or bulk boxes can be filled every hour, at each of the two stations.