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Explore our case studies detailing how our bulk processing equipment has helped businesses streamline their operations and boost efficiency.
Category | High Speed Robotic Palletizers |
This box palletizing robot can pick up multiple boxes at once and stack them on a shipping pallet. It can pick up different sized boxes from multiple infeed conveyors on both sides of the robot. An automatic pallet dispenser can line up multiple pallets at once to reduce downtime as full pallets are discharged from the box stack zone. Choose from different stacking patterns to fit your specific box and pallet sizes.
Category | Automatic Bagging Machines | Open Mouth Bagging Machines |
This automatic bagging machine fills plastic bags with different blends of bird seed. After filling, the bags are automatically sealed, palletized, and boxed. The video shows 20, 30, and 40 lb. bags of bird seed being filled and sealed.
Category | Bag Sewing Machines and Heat Sealers | Open Mouth Bagging Machines |
This fertilizer bagging system is used to fill poly bags with granular, free-flowing fertilizer. It includes a specially designed discharge stand and stainless steel hopper for Buckhorn CenterFlow seed boxes, a stainless steel digital gross weigh bagging scale with pneumatic bag clamp, a stainless steel mesh belt bag closing conveyor, and a hot air bag sealer.
The same type of system could be used to bag other types of free-flowing products like animal feed, plastic pellets, grains, seeds, wood pellets, and more. Multiple bag filling recipes are stored and easily swapped out via the digital scale controller.
Category | Automatic Bagging Machines | Bag Handling Conveyors | High Speed Robotic Palletizers | Valve Bag Fillers |
These valve bag filling machines are used to fill 50 Lb. paper valve bags with different types of high-quality silica sand. After filling, bags are conveyed to an automatic palletizer that stacks the bags on a pallet.
This type of silica sand is a high-quality round and sub-round silica sand with mesh sizes ranging between 8×16 and 100. It has many uses including:
Category | Bag Handling Conveyors | Bag Sewing Machines and Heat Sealers | Open Mouth Bagging Machines |
The Grain and Corn Bagging System combines product storage, filling, and bag closing into one system. Efficiently fill and close 30-50 lb. paper and poly-woven open mouth style bags.
The system has been engineered for bagging deer corn (whole corn), feed, seed, and other grains. The manual, or mechanical, bagging option includes automatic weighing. The system is upgradeable to a higher packaging speed with the addition of a high-speed bag sewing system to quickly close the bags. Additional options are available including hand held bag sewing machines, bag flattening conveyors, and bag stacking systems.
Category | High Speed Robotic Palletizers |
Automating the stacking, or palletizing, of bags at the end of a packaging line with a used robotic palletizer can provide a fast return on investment. Robotic palletizers can be oriented in any direction to accept bag inflow from a new or existing bagging system. They minimize the risk of repetitive injuries caused by stacking heavy bags on shipping pallets, while simultaneously reducing labor and staffing requirements.
Category | Bulk Processing Equipment |
This automatic battery pack assembly line uses robots and automation to assemble different sized battery packs from cartons of EV cells.
Category | Automatic Bagging Machines | High Speed Robotic Palletizers | Valve Bag Fillers |
This automatic bag filling and palletizing robot places empty bags on the bagging machine’s fill spout and palletizes the bags after filling.
Category | Bulk Processing Equipment | Intermediate Bulk Containers or IBCs |
This automated IBC discharge system empties battery powder from one intermediate bulk container into an empty IBC under a nitrogen purge. This type of powder handling system is used during the battery manufacturing process.
Category | Open Mouth Bagging Machines |
This 25 lb. open mouth bagging system is for sale. It has been lightly used and is in good working condition. It can be used to fill 25 lb. open mouth bags or smaller. Feed the system with material by discharging from an existing mixer, bulk bag unloader, or other types of conveying systems. The system includes a belt fed net weigh bagging scale which allows it to handle moderately flowing products like animal feed with molasses, crumbled feed, rice bran, rice hulls, crumb rubber, or specialty aggregates like aquarium or sands.
Category | Bulk Processing Equipment |
This automatic drum palletizer uses a robotic arm to pick up and stack drums on shipping pallets. The end-of-arm tool can be adjusted, and the stacking pattern can be re-programmed to easily accept different types and sizes of drums. The drum palletizer is also set up to stack the drums with the labels pointing in the same direction.
Category | Automatic Bagging Machines | Bag Handling Conveyors | Bulk Processing Equipment | High Speed Robotic Palletizers |
One of our manufacturers recently designed and implemented an automatic depalletizer and bag dump station for a customer in the chemical industry. The system involves a robot depalletizer that unstacks 50 lb. bags of chemical powders from a shipping pallet located to the left and right side of the robot. The bags are picked up 3 at a time and placed 1 at a time on a conveyor that transports them to an inclined belt conveyor that discharges them into automatic bag dump station. In this article, we’ll provide an overview of the system, explain how the robot depalletizer system works using a vision system, and outline the features and benefits of the system.
Category | Intermediate Bulk Containers or IBCs |
Ratholing occurs in hoppers, bins, and intermediate bulk containers when cohesive powders with interlocking particles build up or cake on the walls or sides of the container. This occurs more frequently when powders are discharged using a butterfly valve or slide valve and the powder flow takes place directly above the outlet. This creates a funnel flow effect where the cohesive powders flow directly above the outlet, but eventually build up on the sides reducing or stopping flow and powder discharge all together. This results in increased processing time including container disassembly and cleaning.
Category | Bulk Processing Equipment | Large Vibratory Feeders |
This automatic bag opener and emptying system can slice and slit open 20-110 pound bags and empty the contents into downstream conveyors or processing equipment. It opens various bag types including multiply / multiwall paper bags, polywoven bags, and burlap bags containing but not limited to coffee, flour, grains, nuts, sugar, spices, beans, seeds, salt, oats, corn, cocoa, peanuts, mustard, peppercorn, whey powder, corn flour (starch), chemical powders and granules, as well as active pharmaceutical ingredients (APIs).