Bulk Processing Equipment Case Studies
Explore our case studies detailing how our bulk processing equipment has helped businesses streamline their operations and boost efficiency.
View Articles by Category:
Category | Open Mouth Bag Fillers |
This bagging system is used to fill 50 lb. bags with free-flowing corn kernels and grains at 350-400 bags per hour. It is a complete turnkey system designed to run 5-6 days a week for at least 8 hours a day with 3-4 operators.
Read the full article
Category | Automated Palletizers |

Automatic bag palletizing systems reduce manual lifting and help produce stable pallet loads. Options range from an entry-level gantry palletizer to an integrated robotic system that dispenses empty pallets, stacks bags, and conveys completed loads through an automatic stretch wrapper.
Packaging products in open mouth bags or valve bags? The correct solution depends on production rate, bag characteristics, available floor space, and how much of the palletizing process you want to automate at a budget that makes sense.
Read the full article
Category | Derrick Screens & Screening Machines | Dewatering Equipment & Screens |

Derrick® Trilogy™ replacement screens for Conn-Weld sieve bends provide a urethane alternative to traditional wedge wire screens in non-vibratory static wet screening applications. Designed to reduce blinding and resist abrasive wear, these panels can help reduce screen replacement frequency and maintenance downtime.
Read the full article
Category | Automated Palletizers |

Stacking 80 lb bags of premix concrete all day is demanding work. To reduce the dependence on manual palletizing labor, a concrete and mortar mix producer added a custom ABB robotic bag palletizing system to its existing packaging line. The same robot stacks filled bags, places empty wooden pallets, and lays a paper slip sheet on each pallet before starting the next load.
This installation shows how automated bag palletizing can fit an existing operation and offer a practical path to lower labor requirements.
Read the full article
Category | Bagging Equipment by Product | Open Mouth Bag Fillers |

This bagging system fills and seals plastic open mouth style bags with a granular absorbent used to clean up floor spills. The system receives the blended product, weighs it into individual bags, heat seals each bag, and prepares the finished bags for manual or automatic palletizing.
Read the full article
Category | Open Mouth Bag Fillers |

The SCRS Bagging System is designed for companies that need a straightforward way to fill and seal open-mouth bags with soil, compost, rock, sand, and similar loose landscaping products. The system combines a large receiving hopper, cleated incline conveyor, bag filling station, heat sealer, and filled-bag conveyor into a semi-automatic packaging line that can be operated by one person.
Read the full article
Category | Small Bag Fillers |
A coffee packaging machine, also called a coffee bagging machine, automatically weighs and fills whole bean or ground coffee into bags, pouches, or containers, replacing manual scooping and hand-weighing. The Model S4 is an affordable, entry-level coffee packaging machine built for roasters and business owners filling bags and pouches from a couple of ounces up to 10 pounds. It’s built by a manufacturer with a proven track record producing American-made, high-quality bulk weighing and packaging machines since 1994.
Read the full article
Category | Bulk Processing Equipment | Industrial Bulk Automation Machinery and Custom Engineered Systems | Intermediate Bulk Containers or IBCs |

A rare earth metals producer needed a safe and controlled way to process rejected powder that could generate a large amount of heat when exposed to oxygen.
The material still had value and could be returned to the refining process, but it first had to be transferred from an intermediate bulk container, or IBC, without allowing an uncontrolled reaction to begin.
Read the full article
Category | Bagging Equipment by Product | Open Mouth Bag Fillers |

Packaging asphalt cold patch can be challenging because the material is sticky, heavy, and difficult to meter consistently. This semi-automatic asphalt cold patch bagging system was set up and dialed in to fill 50 lb open-mouth plastic bags, but this type of system can be configured to package bags ranging from 20 lb to 110 lb, depending on the material, bag style, and production requirements.
Read the full article
Category | Bag Handling Conveyors | Bulk Processing Equipment | Industrial Bulk Automation Machinery and Custom Engineered Systems |

This automatic bag emptying system was designed for a business that needed to automate powder discharge from bags while maintaining a clean, dust-controlled environment.
Read the full article
Category | Automated Palletizers | Industrial Bulk Automation Machinery and Custom Engineered Systems |

This palletizing robot was designed for a small business that needed automated palletizing in a limited amount of floor space. In this application, the system was used to stack bags onto pallets, but the same general type of robotic palletizer can also be used for boxes, cases, and other packaged products.
Read the full article
Category | Bag Handling Conveyors | Bag Sewing Machines and Heat Sealers | Open Mouth Bag Fillers |
Use a professionally manufactured animal feed bagging machine and equipment to fill 20-110 lb. paper or plastic open mouth bags (50lb. bags being the most popular) with many different types of feed. Buy just the feed bagging machine or an entire bagging system that includes a 25-100 cu. ft. storage hopper, feed bagger, bag conveyors, bag sewing machine, palletizer, and more.
Need an automatic bagging machine or system for faster bagging and palletizing?
We can also provide an automatic bagging machine or system to fit existing bagging operations including a high-speed net weigh bagger, industrial bag handling conveyors, robotic palletizers, lower-cost gantry palletizers, and more.
Need to fill big bulk bags with animal feed?
Learn more about filling bulk bags with feed or seeds.
Read the full article
Category | Open Mouth Bag Fillers |

An open mouth auger filler is designed specifically for dry food and ingredient powders such as protein powders, corn flour, wheat flour, starches, baking mixes, seasonings, and dry nutritional ingredients. These products are dusty, compressible, prone to bridging, and sensitive to contamination.
Read the full article
Category | Automatic Bagging Machines | Industrial Bulk Automation Machinery and Custom Engineered Systems | Small Bag Fillers |
This automated stand up pouch filling machine uses a high-speed net weigher and automatic bag placer to package free-flowing, dry bulk products into preformed stand up pouches or doypacks with speed, accuracy, and consistency. It is ideal for companies that need to eliminate manual filling, reduce labor, and improve pouch presentation for retail-ready packaging.

Stand up pouch being filled with specialty dog food
Read the full article