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Case Studies Blog

View case studies, solutions, and more by Tinsley Equipment Company and others for many different types industries.

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Electrostatic seasoning systems evenly coat food and pharmaceutical products with seasonings and flavorings. Apply 15-45% less powders, flavors, coatings, vitamins, spices, and oils to a wide range of products. Design and implement a complete system that is manufactured to food-grade industry standards.

Seasoning Cashews and Other Nuts Using an Electrostatic Coating System

Dramatic Reduction in Seasoning and Powder Usage!

Electrostatic Seasoning vs. Other Powder Technologies:

Electrostatics vs Other Seasoning Technologies

Try before you buy! Product testing is available.

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A snack food producer needed to increase production on one of its bagging lines for breading mix. The existing equipment was centrally located within their process, which made any upgrades or integrations challenging.  The customer’s project requirements included a bag sealing machine that uses an ultrasonic sealer to hermetically seal valve bags.  This way, the bags would be dust tight before dropping onto a conveyor below.

bag sealing machine uses ultrasonic sealer for breading mix

Ultrasonic Bag Sealer

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Accurate dosing of seasonings into a tumbling drum, easy cleaning, reliability

seasoning dispenser for tumble drum

Feeder used to dispense seasonings into a tumbling drum

Food production facilities use vibrating feeders (a.k.a. vibratory pan feeders -or- scarf feeders) for dispensing seasonings and spices directly onto the surface of food products as they tumble in a drum.  This process is referred to as enrobing. The feeder can also meter seasonings precisely into a blended seasoning batch, or as an application of toppings and coatings in downstream processing equipment.

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Coffee Bagging EquipmentChoose from different types of coffee bagging equipment that automatically weigh and fill coffee pouches and bags with roasted coffee beans or grounds.  Fill small pouches that weigh 0.5 pounds – 5 pounds, larger open mouth bags that weigh up to 50 pounds, or bulk bags that weigh up to 4,400 pounds.

All coffee bagging equipment has an accuracy of +/- 0.5-1% of target weight and can operate at different bagging speeds. Financing options are available.

sealing bags of coffee

Filling and sealing bags of coffee

Coffee bag sealers automatically vacuum seal foil or poly lined coffee pouches for retail sale in stores and online.  Nitrogen gas flush options are also available for coffee bag sealers.  Larger, 5-50 pound open mouth bag sealers for wholesale can be sealed on a conveyor using a heat sealer and then palletized using a robotic palletizer.

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auto bagging and palletizing system

Auto Bagging and Palletizing System (click for larger image)

This auto bagging and palletizing system is designed to fill 50 lb open mouth poly bags at a rate of 10 bags per minute.

Free-flowing and dry bulk material flows from the 80 cu ft hopper into a net weigh gravity flow bagger.  Poly bags are spouted on the bagger using an automatic bag placer.  After the bags reach a set target weight, they drop to the bag closing conveyor where they move through a bag top reformer that prepares the bags to be sewn shut.

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