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Bulk Processing Equipment Case Studies

Explore our case studies detailing how our bulk processing equipment has helped businesses streamline their operations and boost efficiency.

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SCRS Bagging System for Soil, Compost, Rock and Sand

The SCRS Bagging System is designed for companies that need a straightforward way to fill and seal open-mouth bags with soil, compost, rock, sand, and similar loose landscaping products. The system combines a large receiving hopper, cleated incline conveyor, bag filling station, heat sealer, and filled-bag conveyor into a semi-automatic packaging line that can be operated by one person.

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bagging coffee with the logical machines s4A coffee packaging machine, also called a coffee bagging machine, automatically weighs and fills whole bean or ground coffee into bags, pouches, or containers, replacing manual scooping and hand-weighing. The Model S4 is an affordable, entry-level coffee packaging machine built for roasters and business owners filling bags and pouches from a couple of ounces up to 10 pounds. It’s built by a manufacturer with a proven track record producing American-made, high-quality bulk weighing and packaging machines since 1994.

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inert gas powder handling system for rare earth material recovery

A rare earth metals producer needed a safe and controlled way to process rejected powder that could generate a large amount of heat when exposed to oxygen.

The material still had value and could be returned to the refining process, but it first had to be transferred from an intermediate bulk container, or IBC, without allowing an uncontrolled reaction to begin.

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asphalt cold patch bagging equipment for 20 to 110 lb bags

Packaging asphalt cold patch can be challenging because the material is sticky, heavy, and difficult to meter consistently. This semi-automatic asphalt cold patch bagging system was set up and dialed in to fill 50 lb open-mouth plastic bags, but this type of system can be configured to package bags ranging from 20 lb to 110 lb, depending on the material, bag style, and production requirements.

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Feed Bagging Machines and Equipment for 20 to 110 Pound BagsUse a professionally manufactured animal feed bagging machine and  equipment to fill 20-110 lb. paper or plastic open mouth bags (50lb. bags being the most popular) with many different types of feed.  Buy just the feed bagging machine or an entire bagging system that includes a 25-100 cu. ft. storage hopper, feed bagger, bag conveyors, bag sewing machine, palletizer, and more.

Need an automatic bagging machine or system for faster bagging and palletizing?

We can also provide an automatic bagging machine or system to fit existing bagging operations including a high-speed net weigh bagger, industrial bag handling conveyors, robotic palletizers, lower-cost gantry palletizers, and more.

Need to fill big bulk bags with animal feed?

Learn more about filling bulk bags with feed or seeds.

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This automated stand up pouch machine uses a high-speed net weigher and automatic bag placer to package free-flowing, dry bulk products into preformed stand up pouches or doypacks with speed, accuracy, and consistency. It is ideal for companies that need to eliminate manual filling, reduce labor, and improve pouch presentation for retail-ready packaging.

automated bagging machine for stand up pouches or doypacks

Stand up pouch being filled with specialty dog food

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bag placer for open top bagging systems

A bag placer for open top bagging systems automatically picks up an empty bag, opens it, and positions it onto the filling spout of an open mouth bagging machine. Once the bag is securely clamped, product is discharged into the bag, which is then released onto a closing conveyor for sewing, sealing, or taping.

These systems eliminate the need for manual bag placement, improving production efficiency, accuracy, and safety. They integrate seamlessly with open mouth bagging machines, conveyors, and palletizing equipment to create a fully automated bagging line.

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fanuc robot picking up 100 lb. bag of minerals using a bag gripper tool

Robotic bag handling equipment picking up 100 lb. bag of minerals using a bag gripper tool

A contract packaging company recently added robotic bag handling equipment to their existing valve bag filling system.  The new palletizing system includes bag handling and robotic pick conveyors, a Fanuc robotic arm that has been reconditioned with a bag gripper tool, and an automated pallet and slip sheet dispenser.

With the added automation, the entire system is now able to fill and stack 100 lb. paper valve bags at a rate of 10-12 bags/minute.  The company can also quickly swap out settings to fill and stack 50 lb. valve bags at a rate of 15-16 bags/minute.

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