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Case Studies Blog

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A co-op in Iowa replaced their existing bagging machine with a high-speed net-weigher used to fill 50Lb craft paper bags with cracked corn and pelleted feeds.

high speed bagging machine added to feed co op in iowa

High-speed bagging machine added to existing packaging system

This cooperative grinds approximately 50,000+ bushels of corn per day at all of their feed mills.  They primarily supply swine feed, but also produce cattle feed and dairy feed.

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deer corn bagging systemThe Grain and Corn Bagging System combines product storage, filling, and bag closing into one system.  Efficiently fill and close 30-50 lb. paper and poly-woven open mouth style bags.

The system has been engineered for bagging deer corn (whole corn), feed, seed, and other grains.  The manual, or mechanical, bagging option includes automatic weighing.  The system is upgradeable to a higher packaging speed with the addition of a high-speed bag sewing system to quickly close the bags.  Additional options are available including hand held bag sewing machines, bag flattening conveyors, and bag stacking systems.

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50 lb inclusion bag of paint pigment powder tipping onto discharge conveyor

Bag of pigment powder tipping onto discharge conveyor after filling

This semi-automatic system fills batch inclusion bags with blended pigment powders used for road markings. After filling, the bags are conveyed to a palletizing station.

Process Description

Blended pigment powder used for road marking is conveyed to a bucket elevator that discharges it into a 25 cubic foot hopper. Then, the powder flows by gravity into the air chamber of the valve bag air packer.

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This machine automatically reforms or prepares the top of flat, pillow type open mouth bags and guides them into the infeed of a high-speed bag closer or sewing machine.

bag moves through a bag top reformer before sewing

Bag moves through a bag top reformer before sewing

This type of automation can eliminate the need for an operator to manually guide a filled bag into a bag closing system.  It can handle production rates up to 15 bags per minute and typically comes with an automatic bag placer.

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dry pet food bagging systems and machinesDry pet food bagging systems and machines automatically weigh and fill 1-50 lb. bags, pouches, containers, and multi-wall open mouth bags with different types of dry pet food.  This includes dog food, cat food, rabbit food, hamster food, food for mice, and more.

Fill small bags, pouches, and containers that weigh 1 – 10 pounds or larger open mouth paper or poly bags that weigh 10 – 50 pounds, or bulk bags that weigh up to 4,400 pounds.  All packaging machines have an accuracy of +/- 0.5-1% of target weight and can operate at different bagging speeds.

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Repackaging Bulk Dry Goods into Small Bags for Sales or Distribution

This commercial equipment is used for repackaging bulk dry goods stored in bulk bags, bins, totes, pro boxes, 40-50Lb bags, and more into small bags, pouches, and containers.

Examples of free-flowing bulk dry goods to repackage or re-bag would be food products such as rice, nuts, coffee beans, sprinkles, pasta, beans, candy, seeds, dog food, and cat food as well as products such as feed pellets, wood pellets, and plastic pellets.

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40kg bagging system for livestock feed

Bagging system, bag sewing system, and bag handling conveyors

This 40kg bagging system fills open mouth plastic bags with different types of livestock feed for poultry, pigs, dairy cows, sheep, and horses.  This semi-automated system also includes a high-speed bagger, bag handling conveyors, and a palletizing robot with automatic pallet dispenser and pallet stretch wrapper.

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Electrostatic seasoning systems evenly coat food and pharmaceutical products with seasonings and flavorings. Apply 15-45% less powders, flavors, coatings, vitamins, spices, and oils to a wide range of products. Design and implement a complete system that is manufactured to food-grade industry standards.

Seasoning Cashews and Other Nuts Using an Electrostatic Coating System

Dramatic Reduction in Seasoning and Powder Usage!

Electrostatic Seasoning vs. Other Powder Technologies:

Electrostatics vs Other Seasoning Technologies

Try before you buy! Product testing is available.

Call: (979) 217-1480 -or- use our Express Contact Form to ask a question or get price quote.

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