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Bulk Processing Equipment Case Studies

Explore our case studies detailing how our bulk processing equipment has helped businesses streamline their operations and boost efficiency.

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automatic bag palletizing

Automatic bag palletizing systems reduce manual lifting and help produce stable pallet loads. Options range from an entry-level gantry palletizer to an integrated robotic system that dispenses empty pallets, stacks bags, and conveys completed loads through an automatic stretch wrapper.

Packaging products in open mouth bags or valve bags? The correct solution depends on production rate, bag characteristics, available floor space, and how much of the palletizing process you want to automate at a budget that makes sense.

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ABB robot dropping 80 lb bag of premix concrete onto pallet

Stacking 80 lb bags of premix concrete all day is demanding work. To reduce the dependence on manual palletizing labor, a concrete and mortar mix producer added a custom ABB robotic bag palletizing system to its existing packaging line. The same robot stacks filled bags, places empty wooden pallets, and lays a paper slip sheet on each pallet before starting the next load.

This installation shows how automated bag palletizing can fit an existing operation and offer a practical path to lower labor requirements.

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SCRS Bagging System for Soil, Compost, Rock and Sand

The SCRS Bagging System is designed for companies that need a straightforward way to fill and seal open-mouth bags with soil, compost, rock, sand, and similar loose landscaping products. The system combines a large receiving hopper, cleated incline conveyor, bag filling station, heat sealer, and filled-bag conveyor into a semi-automatic packaging line that can be operated by one person.

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bagging coffee with the logical machines s4A coffee packaging machine, also called a coffee bagging machine, automatically weighs and fills whole bean or ground coffee into bags, pouches, or containers, replacing manual scooping and hand-weighing. The Model S4 is an affordable, entry-level coffee packaging machine built for roasters and business owners filling bags and pouches from a couple of ounces up to 10 pounds. It’s built by a manufacturer with a proven track record producing American-made, high-quality bulk weighing and packaging machines since 1994.

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inert gas powder handling system for rare earth material recovery

A rare earth metals producer needed a safe and controlled way to process rejected powder that could generate a large amount of heat when exposed to oxygen.

The material still had value and could be returned to the refining process, but it first had to be transferred from an intermediate bulk container, or IBC, without allowing an uncontrolled reaction to begin.

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asphalt cold patch bagging equipment for 20 to 110 lb bags

Packaging asphalt cold patch can be challenging because the material is sticky, heavy, and difficult to meter consistently. This semi-automatic asphalt cold patch bagging system was set up and dialed in to fill 50 lb open-mouth plastic bags, but this type of system can be configured to package bags ranging from 20 lb to 110 lb, depending on the material, bag style, and production requirements.

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Feed Bagging Machines and Equipment for 20 to 110 Pound BagsUse a professionally manufactured animal feed bagging machine and  equipment to fill 20-110 lb. paper or plastic open mouth bags (50lb. bags being the most popular) with many different types of feed.  Buy just the feed bagging machine or an entire bagging system that includes a 25-100 cu. ft. storage hopper, feed bagger, bag conveyors, bag sewing machine, palletizer, and more.

Need an automatic bagging machine or system for faster bagging and palletizing?

We can also provide an automatic bagging machine or system to fit existing bagging operations including a high-speed net weigh bagger, industrial bag handling conveyors, robotic palletizers, lower-cost gantry palletizers, and more.

Need to fill big bulk bags with animal feed?

Learn more about filling bulk bags with feed or seeds.

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This automated stand up pouch filling machine uses a high-speed net weigher and automatic bag placer to package free-flowing, dry bulk products into preformed stand up pouches or doypacks with speed, accuracy, and consistency. It is ideal for companies that need to eliminate manual filling, reduce labor, and improve pouch presentation for retail-ready packaging.

automated bagging machine for stand up pouches or doypacks

Stand up pouch being filled with specialty dog food

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