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Palletizing

palletizing robot stacking bags on pallets

Palletizing and palletizing conveyor systems place, stack, wrap and store products like filled bags, boxes, and containers on shipping pallets for storage or sale. Palletizing machines can be manual, semi-automatic, and automatic and usually are placed at the end of a packaging line. A palletizing robot, such as the Fanuc robot, have revolutionized the packaging industry and have proven to be one of the best returns on investment for upgrading an existing packaging or bagging operation.

View ( 9 ) Palletizing Case Studies Below

Palletizing robots and machines are space saving machines that can be lined up in any direction to accept bags, boxes, or pails from a conveyor system. They minimize the risk of repetitive injuries that happen from stacking filled bags all day on shipping pallets, while reducing staffing requirements at the same time. If your budget does not allow for a palletizing robot, we recommend the EZ Loader bag palletizing machine (scissor lift pallet jack) for manually stacking products at the end of a packaging line.

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40kg bagging system for livestock feed

Bagging system, bag sewing system, and bag handling conveyors

This 40kg bagging system fills open mouth plastic bags with different types of livestock feed for poultry, pigs, dairy cows, sheep, and horses.  This semi-automated system also includes a high-speed bagger, bag handling conveyors, and a palletizing robot with automatic pallet dispenser and pallet stretch wrapper.

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fanuc robot picking up 100 lb. bag of minerals using a bag gripper tool

Fanuc robot picking up 100 lb. bag of minerals using a bag gripper tool

A contract packaging company recently upgraded their existing manual bag stacking system to an automated palletizing system.  The new system includes bag handling and robotic pick conveyors, a Fanuc robotic arm with a bag gripper tool, and an automated pallet and slip sheet dispenser.

With the added palletizing automation, the system is now able to fill and stack 100 lb. bags at a rate of 10-12 bags/minute.  The company can also quickly swap out settings to fill and stack 50 lb. bags at a rate of 15-16 bags/minute.

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palletizing system for manually stacking bags on pallets

Incline conveyor takes 50# bags of shelled corn up to a gravity roller accumulation table

One or more operators can use manual assisted palletizing systems to stack open mouth and valve bags containing a variety of agricultural products such deer corn, cottonseed hulls, oats, alfalfa pellets / cubes, soybean meal, barley, dried molasses, and mixing / stock salts. They can also stack bags filled with industrial products such as chemical powders, cement, mortar, and pigments.

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auto bagging and palletizing system

Auto Bagging and Palletizing System (click for larger image)

This auto bagging and palletizing system is designed to fill 50 lb. open mouth poly bags at a rate of 10 bags per minute. Free-flowing and dry bulk material flows from the 80 cu. ft. hopper into a net weigh gravity flow bagger that includes a vibrating feeder with gravity gate.  The feeder doses a set amount of  product into the internal weigh hopper.

high speed net weight bagging scale and system for 50 lb bags

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The high-speed robotic bag palletizer shown in the video below stacks 50 x 50 lb. bags of sugar on shipping pallets.

High-Speed Robotic Palletizer Stacks 50 lb. Bags Filled with Sugar

50 lb. open mouth paper bags are filled in a packaging area.  From there, they are transported through a protected opening in a wall, to a decline bag transfer conveyor, and then to a powered 90 degree turning conveyor under a bag flattener that removes some of the air from each bag.

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