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High Speed Robotic Palletizers

high speed robotic palletizer picking up 100 lb. bag of minerals using a bag gripper tool

These high speed robotic palletizers use robotic arms to stack bags on shipping pallets. Automatic palletizing systems are available for new and existing packaging lines. We can provide new, used, or gantry palletizer systems to fit your existing space and budget.

High speed robotic palletizers provide one of the fastest returns on investment. They can be positioned in any direction to accept bags, boxes, or pouches from a conveyor system. They minimize the risk of repetitive injuries that happen from stacking filled bags all day on shipping pallets, while reducing staffing requirements and turnover at the same time. If your budget does not allow for a robotic bag palletizing system at this time, we also offer a set of conveyors and a pneumatic pallet lift for manually stacking bags at the end of a packaging line.

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View ( 16 ) High Speed Robotic Palletizer Case Studies Below

These types of robots are usually placed at the end of a packaging line. Robots, such as the Fanuc robotic bag palletizer, have revolutionized the packaging industry and have proven to be one of the best returns on investment for upgrading an existing bag filling system. These types of robots can also be used to depalletize or automatically unstack bags to be fed into downstream bulk processing equipment.

used robot bag stackerAutomating the stacking, or palletizing, of bags at the end of a packaging line with a used robotic palletizer can provide a fast return on investment.  Robotic palletizers can be oriented in any direction to accept bag inflow from a new or existing bagging system.  They minimize the risk of repetitive injuries caused by stacking heavy bags on shipping pallets, while simultaneously reducing labor and staffing requirements.

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operator placing bags on valve bag filling machines

These valve bag filling machines are used to fill 50 Lb. paper valve bags with different types of high-quality silica sand.  After filling, bags are conveyed to an automatic palletizer that stacks the bags on a pallet.

This type of silica sand is a high-quality round and sub-round silica sand with mesh sizes ranging between 8×16 and 100.  It has many uses including:

  • turf sand used for infill to protect artificial turf and increase its life expectancy
  • roofing sand for specialty roofing tiles, flooring titles, and colored grout
  • building and industrial sands as an ideal base for construction, concrete, bricks, foundry, and flooring
  • water filtration sand used in wells, filters, and other water fixtures
  • glass sand for large quantity glass production
  • oil and gas hydraulic fracturing sand

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Automated Rice Bagging Equipment for Rice Producer

View of Bagging Machine and High-Speed Bag Closer in an Automated Packaging System

Rice producers face several challenges when it comes to bagging and packaging their product. Manual bagging processes can be time-consuming, labor-intensive, and prone to errors. To overcome these challenges, a USA-based rice producer sought an automated packaging system that could increase production efficiency, reduce labor costs, and improve bagging accuracy. In this case study, we’ll examine how the company successfully implemented the system, resulting in significant time and cost savings.

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robotic depalletizer and bag opening system for chemical powders

One of our manufacturers recently designed and implemented an automatic depalletizer and bag dump station for a customer in the chemical industry. The system involves a robot depalletizer that unstacks 50 lb. bags of chemical powders from a shipping pallet located to the left and right side of the robot.  The bags are picked up 3 at a time and placed 1 at a time on a conveyor that transports them to an inclined belt conveyor that discharges them into automatic bag dump station. In this article, we’ll provide an overview of the system, explain how the robot depalletizer system works using a vision system, and outline the features and benefits of the system.

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The video below shows a pallet stacking robot stacking 50 lb. paper valve bags onto a pallet located on the floor per the programmed bag placement design.  This robot was added to an existing bag filling system to reduce labor costs and increase automation.

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Bagging Livestock Minerals & Supplements into 25, 40, 50 Lb Bags

Robot Stacks Bags on Shipping Pallet

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livestock feed bagging plant, bag sewing system, and bag handling conveyors

Bagging system, bag sewing system, and bag handling conveyors

This bagging plant fills 40KG open mouth plastic bags with different types of livestock feed for poultry, pigs, dairy cows, sheep, and horses.  It includes a high-speed bagging machine, bag handling conveyors, and a palletizing robot with automatic pallet dispenser and automated pallet wrapper.

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Packaging and Palletizing Line for Bags of Supplements

This packaging and palletizing line fills craft paper bags with 25, 40, or 50 lbs. of livestock minerals and supplements.  It includes a hopper, net weigh bag filling machine, high-speed bag sewing system, and robotic palletizer with 2 bag stack zones.  It replaced an existing bag filling and packaging line at the feed service company that has been in business since 1946.

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fanuc robot picking up 100 lb. bag of minerals using a bag gripper tool

End-of-line robot picking up 100 lb. bag of minerals using a bag gripper tool

A contract packaging company recently added an end-of-line robot to their existing valve bag filling system.  The new robotic palletizing system includes bag handling and robotic pick conveyors, a used Fanuc robotic arm that has been reconditioned with a bag gripper tool, and an automated pallet and slip sheet dispenser.

With the added palletizing automation, the entire system is now able to fill and stack 100 lb. paper valve bags at a rate of 10-12 bags/minute.  The company can also quickly swap out settings to fill and stack 50 lb. valve bags at a rate of 15-16 bags/minute.

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palletizing system for manually stacking bags on pallets

Incline conveyor takes 50 Lb. bags of shelled corn up to a gravity roller accumulation table

One or more operators can use manual palletizing equipment to stack open mouth bags and valve bags containing a variety of agricultural products such deer corn, cottonseed hulls, oats, alfalfa pellets / cubes, soybean meal, barley, dried molasses, and mixing / stock salts. They can also stack bags filled with industrial products such as chemical powders, cement, mortar, and pigments.

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Best Automated Packaging & Palletizing System for 20-100 lb. Bags

Automated Packaging & Palletizing System for 20-100 Lb Bags (click for larger image)

This automated packaging and palletizing system is designed to fill 20-110 lb. open mouth poly bags at a rate of 10 bags per minute or more. Free-flowing and dry bulk material flows from the 80 cu. ft. hopper into a net weigh gravity flow bagging scale that includes a vibrating feeder with a gravity gate.  The feeder doses a set amount of product into the internal weigh hopper of the bagging scale.

high speed net weight bagging scale and system for 50 lb bags

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The high-speed bag palletizer shown in the video below stacks fifty 50 lb. bags of sugar on shipping pallets.

High-Speed Robotic Palletizer Stacks 50 lb. Bags Filled with Sugar

50 lb. open mouth paper bags are filled in a packaging area.  From there, they are transported through a protected opening in a wall, to a decline bag transfer conveyor, and then to a powered 90 degree turning conveyor under a bag flattener that removes some of the air from each bag to make them more uniform for stacking.

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