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Automatic Bagging Machines

valve-bagging-machine-and-automatic-bag-placer-for-garnet

Automatic bagging machines and equipment greatly increase efficiency, bag filling capabilities, and palletizing rates. Almost any type of auto bagger machine and system can be designed for one or more operators using an existing packaging line or plant footprint. We have over 40 years' experience with automatic bagging machine and systems and can custom design a solution to meet your budget and processing requirements.

View ( 20 ) Case Studies about Automatic Bagging Machines Below

The first level of automation would be to add a bag tip and drop component to a valve bag filler machine. Then, make the system more automatic by adding a bag placer that automatically places an empty bag on the bag fill spout. Next, add a machine that includes a single or dual filling hopper that simultaneously fills while a bag or bags are being filled. The final level of automation would be to add a robot bag palletizer at the end of the line.

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This machine automatically reforms or prepares the top of flat, pillow type open mouth bags and guides them into the infeed of a high-speed bag closer or sewing machine.

bag moves through a bag top reformer before sewing

Bag moves through a bag top reformer before sewing

This type of automation can eliminate the need for an operator to manually guide a filled bag into a bag closing system.  It can handle production rates up to 15 bags per minute and typically comes with an automatic bag placer.

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Repackaging Bulk Dry Goods into Small Bags for Sales or Distribution

This commercial equipment is used for repackaging bulk dry goods stored in bulk bags, bins, totes, pro boxes, 40-50Lb bags, and more into small bags, pouches, and containers.

Examples of free-flowing bulk dry goods to repackage or re-bag would be food products such as rice, nuts, coffee beans, sprinkles, pasta, beans, candy, seeds, dog food, and cat food as well as products such as feed pellets, wood pellets, and plastic pellets.

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fanuc robot picking up 100 lb. bag of minerals using a bag gripper tool

Fanuc robot picking up 100 lb. bag of minerals using a bag gripper tool

A contract packaging company recently upgraded their existing manual bag stacking system to an automated palletizing system.  The new system includes bag handling and robotic pick conveyors, a Fanuc robotic arm with a bag gripper tool, and an automated pallet and slip sheet dispenser.

With the added palletizing automation, the system is now able to fill and stack 100 lb. bags at a rate of 10-12 bags/minute.  The company can also quickly swap out settings to fill and stack 50 lb. bags at a rate of 15-16 bags/minute.

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filling boxes and larger baler bags with small bags and pouchesUse an automated bagging system to fill boxes and baler bags with small pre-packaged, form fill and seal (FFS) bags or pouches containing products such as grains, sugar, flour, salt, powders, and more.  This type of automation can enhance your end of line packaging and provide a more convenient way to ship and handle smaller bags together as a stackable unit.

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The video below shows an automated feed bagging system that quickly fills and packages multi-wall paper bags with 50lbs. of alfalfa pellets (pasture cubes or range cubes) to be used for livestock feed.  This system uses a high-speed net weigh bagger with 2 internal weigh hoppers.

Automated Feed Bagging System - 50lb. bags Alfalfa Pellets

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auto bagging and palletizing system

Auto Bagging and Palletizing System (click for larger image)

This auto bagging and palletizing system is designed to fill 50 lb. open mouth poly bags at a rate of 10 bags per minute. Free-flowing and dry bulk material flows from the 80 cu. ft. hopper into a net weigh gravity flow bagger that includes a vibrating feeder with gravity gate.  The feeder doses a set amount of  product into the internal weigh hopper.

high speed net weight bagging scale and system for 50 lb bags

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Open Mouth BaggerThere are many different types of bagging machines using custom configurations to package many types of products.  These products can range from agricultural products like corn, feed, and seed to chemical and industrial powders like graphite, gypsum, and barite.

Since 1978, we have seen it all!

The types of bagging machines are:

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plastic pellets bagging system and equipment pellets granules beadsThis automatic plastic pellets bagging system fills 50 lb. poly bags at a continuous rate of 12-14 bags per minute with pellets that are used in various extrusion processes.

Both the bag placer and bag top reformer can operate in automatic or manual modes, allowing the system to continue to operate, even during maintenance or repairs of this equipment.  Other automated systems do not allow for this type of feature and the entire packaging line must be shut down.

auto bagging and palletizing system

Auto Bagging and Palletizing System (click for larger image)

This type of packaging system can be used to pack plastic granules, or more slightly irregularly shaped free-flowing particles that are used in processing recycled plastics.

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