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Automatic Bagging Machines

valve-bagging-machine-and-automatic-bag-placer-for-garnet

Automatic bagging machines and equipment greatly increase efficiency, bag filling capabilities, and palletizing rates. Almost any type of auto bagger machine and system can be designed for one or more operators using an existing packaging line or plant footprint. We have over 40 years' experience with automatic bagging machine and systems and can custom design a solution to meet your budget and processing requirements.

View ( 22 ) Case Studies about Automatic Bagging Machines Below

The first level of automation would be to add a bag tip and drop component to a valve bag filler machine. Then, make the system more automatic by adding a bag placer that automatically places an empty bag on the bag fill spout. Next, add a machine that includes a single or dual filling hopper that simultaneously fills while a bag or bags are being filled. The final level of automation would be to add a robot bag palletizer at the end of the line.

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operator placing bags on valve bag filling machines

This valve bag filling system is used to fill 50 Lb. paper valve bags with different types of high-quality silica sand.  After filling, bags are conveyed to a robotic palletizer that automatically stacks the bags on pallet.

This type of silica sand is a high-quality round and sub-round silica sand with mesh sizes ranging between 8×16 and 100.  It has many uses including:

  • turf sand used for infill to protect artificial turf and increase its life expectancy
  • roofing sand for specialty roofing tiles, flooring titles, and colored grout
  • building and industrial sands as an ideal base for construction, concrete, bricks, foundry, and flooring
  • water filtration sand used in wells, filters, and other water fixtures
  • glass sand for large quantity glass production
  • oil and gas hydraulic fracturing sand

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packaging and robotic palletizer system for livestock minerals and supplements

This packaging and robotic palletizer system fills craft paper bags with 25, 40, or 50 Lbs. of livestock minerals and supplements.  It includes a hopper, net weigh bag filling machine, high-speed sewing system, and robotic palletizer with 2 bag stack zones.  It replaced an existing bag filling and packaging line at the feed service company that has been in business since 1946.

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The video below shows a bag palletizing robot stacking 50 lb. paper valve bags onto a pallet located on the floor per the programmed bag placement design.  This robot was added to an existing bag filling system to reduce labor costs and increase automation.

Watch a Video:

Bagging System with Palletizer - Livestock Minerals & Supplements

Robot Stacks Bags on Shipping Pallet

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This machine automatically reforms or prepares the top of flat, pillow type open mouth bags and guides them into the infeed of a high-speed bag closer or sewing machine.

bag moves through a bag top reformer before sewing

Bag moves through a bag top reformer before sewing

This type of automation can eliminate the need for an operator to manually guide a filled bag into a bag closing system.  It can handle production rates up to 15 bags per minute and typically comes with an automatic bag placer.

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Repackaging Bulk Dry Goods into Small Bags for Sales or Distribution

This commercial equipment is used for repackaging bulk dry goods stored in bulk bags, bins, totes, pro boxes, 40-50Lb bags, and more into small bags, pouches, and containers.

Examples of free-flowing bulk dry goods to repackage or re-bag would be food products such as rice, nuts, coffee beans, sprinkles, pasta, beans, candy, seeds, dog food, and cat food as well as products such as feed pellets, wood pellets, and plastic pellets.

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fanuc robot picking up 100 lb. bag of minerals using a bag gripper tool

Fanuc robot picking up 100 lb. bag of minerals using a bag gripper tool

A contract packaging company recently added an end-of-line palletizing system to their existing valve bag filling machines.  The new system includes bag handling and robotic pick conveyors, a used Fanuc robotic arm that has been reconditioned with a bag gripper tool, and an automated pallet and slip sheet dispenser.

With the added palletizing automation, the system is now able to fill and stack 100 lb. paper valve bags at a rate of 10-12 bags/minute.  The company can also quickly swap out settings to fill and stack 50 lb. valve bags at a rate of 15-16 bags/minute.

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filling boxes and larger baler bags with small bags and pouchesUse an automated bagging system to fill boxes and baler bags with small pre-packaged, form fill and seal (FFS) bags or pouches containing products such as grains, sugar, flour, salt, powders, and more.  This type of automation can enhance your end of line packaging and provide a more convenient way to ship and handle smaller bags together as a stackable unit.

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The video below shows an automated feed bagging system that quickly fills and packages multi-wall paper bags with 50lbs. of alfalfa pellets (pasture cubes or range cubes) to be used for livestock feed.  This system uses a high-speed net weigh bagger with 2 internal weigh hoppers.

Automated Feed Bagging System - 50lb. bags Alfalfa Pellets

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auto bagging and palletizing system

Auto Bagging and Palletizing System (click for larger image)

This auto bagging and palletizing system is designed to fill 50 lb. open mouth poly bags at a rate of 10 bags per minute. Free-flowing and dry bulk material flows from the 80 cu. ft. hopper into a net weigh gravity flow bagger that includes a vibrating feeder with gravity gate.  The feeder doses a set amount of  product into the internal weigh hopper.

high speed net weight bagging scale and system for 50 lb bags

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