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Bulk Processing Equipment

valve bag filling system with conveyor and bag flattener

View bulk processing equipment installations used for mixing, packaging, screening, and automation for a wide range of applications. We can provide custom designed systems, as well as a single machine or spare part.

View ( 31 ) Case Studies about Bulk Processing Equipment Below

View examples of general application bulk processing equipment below. For more specific case studies and projects, please see the linked category menu or view our product lines.

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automatic drum palletizer robot

This automatic drum palletizer uses a robotic arm to pick up and stack drums on shipping pallets. The end-of-arm tool can be adjusted, and the stacking pattern can be re-programmed to easily accept different types and sizes of drums.  The drum palletizer is also set up to stack the drums with the labels pointing in the same direction.

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automatic bag opener and emptying system

This automatic bag opener and emptying system can slice and slit open 20-110 pound bags and empty the contents into downstream conveyors or processing equipment. It opens various bag types including multiply / multiwall paper bags, polywoven bags, and burlap bags containing but not limited to coffee, flour, grains, nuts, sugar, spices, beans, seeds, salt, oats, corn, cocoa, peanuts, mustard, peppercorn, whey powder, corn flour (starch), chemical powders and granules, as well as active pharmaceutical ingredients (APIs).

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robotic depalletizer and bag opening system for chemical powders

One of our manufacturers recently designed and implemented an automatic depalletizer and bag dump station for a customer in the chemical industry. The system involves a robot depalletizer that unstacks 50 lb. bags of chemical powders from a shipping pallet located to the left and right side of the robot.  The bags are picked up 3 at a time and placed 1 at a time on a conveyor that transports them to an inclined belt conveyor that discharges them into automatic bag dump station. In this article, we’ll provide an overview of the system, explain how the robot depalletizer system works using a vision system, and outline the features and benefits of the system.

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automate candy and chocolate production lines

Automate your candy and chocolate production lines and processes!

New or existing candy and chocolate production lines can be fully automated and equipped with control systems on all processing units.

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code printer for lot batch numbers and codes on bags

Lot / batch code and date printed on bottom part of bag after passing print head

This inkjet code printer was put to the test in an animal feed and minerals packaging line. Multi-wall open mouth paper bags, filled with animal feed are sewn shut.  Then, they pass in front of the code printer on a conveyor before robotic palletizing. As each bag passes the code printer, a lot code and date are printed on the bottom part of the bag.  Each of these unique codes helps to identify when the batch of product was produced and packaged.

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Plastic Compounding with an Intermediate Bulk Container IBC System

An Intermediate Bulk Container (IBC) System is used to prepare a homogeneous dry blend of base polymers and additives before the extrusion phase in a plastic compounding process.  Plastic compounding and toll processing companies first use an IBC system to create a lab formulation or test to confirm final product characteristics before creating a masterbatch.  Once a final product has been confirmed, the same IBC system is used to create a larger batch or production run.

IBC container being raised by forklift

IBC is easily transported by forklift to other discharge stations

This type of set up using an Intermediate Bulk Container (IBC) System is also known as a decoupled system because ingredients can be moved, mixed, and blended independently inside the IBCs.

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filling boxes and larger baler bags with small bags and pouchesUse an automated bagging system to fill boxes and baler bags with small pre-packaged, form fill and seal (FFS) bags or pouches containing products such as grains, sugar, flour, salt, powders, and more.  This type of automation can enhance your end of line packaging and provide a more convenient way to ship and handle smaller bags together as a stackable unit.

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This type of vibrating conveyor has a large pan and trough. It is used to convey heavy, abrasive, and very hot materials through bulk processing systems.

Vibrating Conveyor - large pan & trough design

They are also used to convey bulk solids for a wide array of applications including aggregates, minerals, rebar, sand, coal, ash, ore, castings, molds, pharmaceuticals, and food products. Standard sizing options are available, as well as custom-engineered products tailored to fit specific customer requirements.

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Screening Crushed Limestone at 650 Tons per Hour

A US lime producer needed to replace 2 brute force vibratory screens at their limestone quarry due to constant failure of the drive bearings, lost production time, and maintenance costs. After discussions with plant engineering, a single unit with a natural frequency drive screen was selected to process crushed limestone at a rate of 650 tons per hour.

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