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Bulk processing equipment is used for the processing, packaging, conveying, mixing, and screening a wide range of products. We can provide custom designed systems or a single machine or spare part.
View examples of general application bulk processing equipment below. For more specific case studies and projects, please see the linked category menu or view our product lines.
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Category | Automatic Bagging Machines | Bulk Processing Equipment |
Use an automated bagging system to fill boxes and baler bags with small pre-packaged, form fill and seal (FFS) bags or pouches containing products such as grains, sugar, flour, salt, powders, and more. This type of automation can enhance your end of line packaging and provide a more convenient way to ship and handle smaller bags together as a stackable unit.
Category | Bulk Processing Equipment |
Curved vibrating conveyors can be used to meter, sort, or align bulk material in a processing system. The material exiting the conveyor will be in a single or double line for the next stage in the process.
In the picture shown below, the conveyor lines up 18 inch by 12 inch, 35 pound metal plates into a single file line to convey under a camera for inspection.
Category | Bulk Processing Equipment |
This type of vibrating conveyor has a large pan and trough. It is used to convey heavy, abrasive, and very hot materials through bulk processing systems.
They are also used to convey bulk solids for a wide array of applications including aggregates, minerals, rebar, sand, coal, ash, ore, castings, molds, pharmaceuticals, and food products. Standard sizing options are available, as well as custom-engineered products tailored to fit specific customer requirements.
Category | Bulk Processing Equipment | Small Vibratory Feeders | Vibration Tables |
This box filling machine fills empty boxes with chopped metal fibers by weight. The metal fibers are added to concrete to increase its strength.
Category | Bulk Processing Equipment | Screening Machines |
A US lime producer needed to replace 2 brute force vibratory screens at their limestone quarry due to constant failure of the drive bearings, lost production time, and maintenance costs. After discussions with plant engineering, a single unit with a natural frequency drive screen was selected to process crushed limestone at a rate of 650 tons per hour.
Category | Bulk Processing Equipment | Pneumatic Conveying |
This pneumatic conveying system was installed at a paint production facility and was used to convey titanium dioxide over a distance of 400 feet to material receiving hoppers. It was also designed to pneumatically convey calcined clay, calcium carbonate, mica, amortized silica, and feldspar.
Category | Bulk Processing Equipment | Industrial Vibration Motors |
Industrial Vibration Motor
These industrial vibration motors are used on bulk processing equipment such as large feeders, conveyors, vibrating tables, vibratory screens, bulk bag filling machines, big bag unloaders, and more.
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Category | Bulk Processing Equipment |
Baghouse for Asphalt Plant
This baghouse, or dust collector, was installed at an asphalt plant. It increased production capacity by 33%.
The asphalt producer had an undersized system and could not produce at the capacity needed in a reasonable time. Trucks waited up to 2-1/2 hours for each new batch of asphalt. The problem was particularly urgent since the business had grown substantially.
Category | Bulk Processing Equipment |
Dust Collector for Chemical Blending and Packaging
This dust collector was used at a chemical blending company. It was set up to collect dust generated at the blender, extruders, scales, and packaging.
This producer of batch chemicals, located in the Southeastern U.S., had been operating their process for several years without air pollution and dust control.
Category | Bulk Processing Equipment |
These industrial pumps transfer cement at high rates over long distances. They were a part of a project designed to replace the energy and maintenance of existing heavy screw pumps at a cement plant. The objective was to reduce operating cost of pumping cement and the maintenance that comes along with it.
Category | Bulk Processing Equipment | Magnetic Separation |
A screening machine with two decks was built for a manufacturer of high density colorants used for plastic injection molding. They required the screen to remove longs and fines from the product flow that consisted of pellets. A second concern was to ensure that no ferrous particles like metal nuts, washers, bolts, or other foreign items got into the finished product. These types of tramp material could damage the expensive plastic injection molding machines.
Category | Bulk Processing Equipment | Dewatering Screens |
Integrated dewatering system with double roll crusher
This continuous and automatic dewatering system turns wet petroleum coke slurry and sludge into dry solids that can be stacked or conveyed easily. The system requires little or no maintenance and is not affected by the amount of water in the solids. It can be stationary or mounted on tracks and rails.
This type of dewatering system fits most coking applications. It can also be used for other types of bulk solids that require industrial scale drying before loading onto rail cars, trucks, barges, or ground storage. It uses the principle of two-mass, natural frequency, sub-resonant magnification. This means that a small exciting force acts upon a coil spring amplification system to alternately store and release energy and move material in a shuffling motion.
Category | Bulk Processing Equipment | Pneumatic Conveying |
A cast plaque factory used the Ashveyor pneumatic conveying system to reduce new foundry sand purchase and disposal requirements. The factory is one of seven in North America that produces cast aluminum and bronze, etched, ADA, ceramic inserts, bas-relief, giclee, and photo relief plaques.
Category | Bulk Processing Equipment | Pneumatic Conveying |
This type of sand pump and transport system moves sand and other abrasive bulk solids in a discontinuous, dense-phase pneumatic conveying system. This type of movement can also be referred to as “slug flow”.
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