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View bulk processing equipment installations used for mixing, packaging, screening, and automation for a wide range of applications. We can provide custom designed systems, as well as a single machine or spare part.
View examples of general application bulk processing equipment below. For more specific case studies and projects, please see the linked category menu or view our product lines.
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Category | Bulk Processing Equipment | Industrial Bulk Automation Machinery and Custom Engineered Systems | Intermediate Bulk Containers or IBCs |
A rare earth metals producer needed a safe and controlled way to process rejected powder that could generate a large amount of heat when exposed to oxygen.
The material still had value and could be returned to the refining process, but it first had to be transferred from an intermediate bulk container, or IBC, without allowing an uncontrolled reaction to begin.
Category | Bag Handling Conveyors | Bulk Processing Equipment | Industrial Bulk Automation Machinery and Custom Engineered Systems |
This automatic bag emptying system was designed for a business that needed to automate powder discharge from bags while maintaining a clean, dust-controlled environment.
Category | Bulk Processing Equipment | Industrial Bulk Automation Machinery and Custom Engineered Systems |
This robotic tray filling system automates tray handling, loading, filling, and stacking of food-safe trays in a production line to boost efficiency and reduce labor. It improves throughput and ensures compliance with FDA and food safety standards.
Category | Bulk Processing Equipment | Intermediate Bulk Containers or IBCs |
IBC to vertical auger filling machine
Discharging powdered drink mixes from a stainless steel IBC into a vertical auger filling machine located beneath the IBC.
Category | Automatic Bagging Machines | Bulk Processing Equipment | Industrial Bulk Automation Machinery and Custom Engineered Systems | Large Vibratory Feeders |
This automatic bag opener with splitter can slice open 20-110 pound bags and empty their contents into downstream conveyors or processing equipment. It opens, slits, splits, and empties various bag types including multiply / multiwall paper bags, polywoven bags, and burlap bags containing but not limited to coffee, flour, grains, nuts, sugar, spices, beans, seeds, salt, oats, corn, cocoa, peanuts, mustard, peppercorn, whey powder, corn flour (starch), chemical powders and granules, as well as active pharmaceutical ingredients (APIs).
Category | Automatic Bagging Machines | Bag Handling Conveyors | Bag Sewing Machines and Heat Sealers | Bulk Processing Equipment |
Lot code, batch number, and date printed on bottom part of bag after passing by print head on bag closing conveyor
This lot code printer was put to the test in an animal feed and minerals packaging line. Multi-wall open mouth paper bags, filled with animal feed are sewn shut. Then, they pass in front of the lot code printer on a conveyor before robotic palletizing. As each bag passes the lot code printer, a lot code and date are printed on the bottom part of the bag. Each of these unique codes helps to identify the date when the batch of product was produced and packaged.
Category | Bulk Processing Equipment | Industrial Bulk Automation Machinery and Custom Engineered Systems | Intermediate Bulk Containers or IBCs |
This automated IBC discharge system empties battery powder from one intermediate bulk container into an empty IBC under a nitrogen purge. This type of powder handling system is used during the battery manufacturing process.
Category | Automated Palletizers | Bulk Processing Equipment | Industrial Bulk Automation Machinery and Custom Engineered Systems |
This automatic drum palletizer robot uses an arm to pick up and stack drums on shipping pallets. The end-of-arm tool can be adjusted, and the stacking pattern can be re-programmed to easily accept different types and sizes of drums. The robot is also set up to stack the drums with the labels pointing in the same direction.
Category | Bulk Bag Fillers | Bulk Bag Unloaders | Bulk Processing Equipment |
Drawing of a high-speed big bag filling system. Measurements are in millimeters.
In this hi-speed big bag filling system, raw sugar is unloaded from big bags, or bulk tote bags, conveyed to a vibratory screen where it is separated into 3 fractions and one waste fraction, and then re-packaged into big bags.
Category | Bulk Processing Equipment | Intermediate Bulk Containers or IBCs |
An Intermediate Bulk Container (IBC) System is used to prepare a homogeneous dry blend of base polymers and additives before the extrusion phase in a plastic compounding process. Plastic compounding and toll processing companies first use an IBC system to create a lab formulation or test to confirm final product characteristics before creating a masterbatch. Once a final product has been confirmed, the same IBC system is used to create a larger batch or production run.
IBC is easily transported by forklift to other discharge stations
This type of set up using an Intermediate Bulk Container (IBC) System is also known as a decoupled system because ingredients can be moved, mixed, and blended independently inside the IBCs.
Category | Automated Palletizers | Automatic Bagging Machines | Bag Handling Conveyors | Bulk Bag Unloaders | Bulk Processing Equipment | Industrial Bulk Automation Machinery and Custom Engineered Systems | Open Mouth Bag Fillers | Small Bag Fillers | Small Vibratory Feeders |
Automate your candy and chocolate production lines and processes!
New or existing candy and chocolate production lines can be fully automated and equipped with control systems on all processing units.
Category | Automatic Bagging Machines | Bulk Processing Equipment | Industrial Bulk Automation Machinery and Custom Engineered Systems |
Use an automated bagging system to fill boxes and baler bags with small pre-packaged, form fill and seal (FFS) bags or pouches containing products such as grains, sugar, flour, salt, powders, and more. This type of automation can enhance your end of line packaging and provide a more convenient way to ship and handle smaller bags together as a stackable unit.
Category | Bulk Processing Equipment |
Curved vibrating conveyors can be used to meter, sort, or align bulk material in a processing system. The material exiting the conveyor will be in a single or double line for the next stage in the process.
In the picture shown below, the conveyor lines up 18 inch by 12 inch, 35 pound metal plates into a single file line to convey under a camera for inspection.
Category | Bulk Processing Equipment |
This type of vibrating conveyor has a large pan and trough. It is used to convey heavy, abrasive, and very hot materials through bulk processing systems.
They are also used to convey bulk solids for a wide array of applications including aggregates, minerals, rebar, sand, coal, ash, ore, castings, molds, pharmaceuticals, and food products. Standard sizing options are available, as well as custom-engineered products tailored to fit specific customer requirements.