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Palletizing Systems for Manually Stacking Bags on Pallets

palletizing system for manually stacking bags on pallets

Incline conveyor takes 50# bags of shelled corn up to a gravity roller accumulation table

One or more operators can use manual assisted palletizing systems to stack open mouth and valve bags containing a variety of agricultural products such deer corn, cottonseed hulls, oats, alfalfa pellets / cubes, soybean meal, barley, dried molasses, and mixing / stock salts. They can also stack bags filled with industrial products such as chemical powders, cement, mortar, and pigments.

If you are filling open mouth bags, they first drop onto a closing conveyor, where the bags are closed using a bag sewing machine or heat sealer.

If you are filling valve bags, they are automatically sealed and don’t require sewing.  The valve bags simply “tip-and-drop” onto a wire mesh bag discharge conveyor.

bags of fertilizer on discharge conveyor under operators chair with valve bag fillers

50# bags of fertilizer “tip-and-drop” onto a wire mesh discharge conveyor

Next, if you need to turn, kick, or lay down bags, they move through a type of conveyor called a bag turner conveyor, or bag kicker.  This orients the bags in the correct direction before they move through the next set of conveyors.

50# bag of nuts is knocked down before moving through a bag flattener conveyor

50# bag of nuts is knocked down and turned before moving through a bag flattener conveyor

Next, the bags are elevated using an incline conveyor.  If you need to remove air from the bags, they will instead move through an incline bag flattener conveyor.

Bag incline conveyor lifts valve bags filled with sand up to palletizing station

Bag incline conveyor lifts valve bags filled with sand up to palletizing station

Then, the bags arrive at the gravity roller conveyor or table, where an operator picks up a bag and carries it over to the palletizing station.

gravity roller conveyor or table with bags of abrasive sand

Bag of magnesium silicate abrasive on gravity roller conveyor or table

The shipping pallets can sit directly on the floor, or they can rest on top of an EZ pallet loader that automatically adjusts the height of the pallet to an ergonomic stacking height for the operators. When the pallets are full, a forklift operator will take the pallet away and replace it with an empty pallet.

stacking 50 pound bags of abrasive sand on shipping pallets

Stacking 50# bags of abrasive sand on shipping pallets

EZ Pallet Loading Station

Stacking bags of potassium chloride on an EZ pallet loader

Need pricing fast or have a question?

Use this express contact form! A Tinsley Equipment Company sales engineer will email you current pricing for all equipment and system components listed on this page usually within 24 hours or less. Need to speak with someone? Call: (979) 217-1480
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Interested in an automated palletizing system?

bag palletizing robots and systems

Automating the palletizing of bags using a robot can provide the biggest return on investment.  New and reconditioned bag palletizing robots are available.  Please contact us for more information.

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