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Case Studies Blog

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Packaging system fills open mouth paper bags at a rate of 4-6 bags per minute with granular and powder products, such as zeolite and guar gum.

bulk bag unloading system repackages water filter media into open mouth bags

System Overview

The system repackages products from big bags, also called bulk bags or Super Sacks®. It includes a forklift loaded bulk bag unloader with an extended frame to accommodate an open mouth bagging machine underneath.

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40kg bagging system for livestock feed

Bagging system, bag sewing system, and bag handling conveyors

This 40kg bagging system fills open mouth plastic bags with different types of livestock feed for poultry, pigs, dairy cows, sheep, and horses.  This semi-automated system also includes a high-speed bagger, bag handling conveyors, and a palletizing robot with automatic pallet dispenser and pallet stretch wrapper.

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dry pet food bagging systems and machinesDry pet food bagging systems and machines automatically weigh and fill 1-50 lb. bags, pouches, containers, and multi-wall open mouth bags with different types of dry pet food.  This includes dog food, cat food, rabbit food, hamster food, food for mice, and more.

Fill small bags, pouches, and containers that weigh 1 – 10 pounds or larger open mouth paper or poly bags that weigh 10 – 50 pounds, or bulk bags that weigh up to 4,400 pounds.  All packaging machines have an accuracy of +/- 0.5-1% of target weight and can operate at different bagging speeds.

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Repackaging Bulk Dry Goods into Small Bags for Sales or Distribution

This commercial equipment is used for repackaging bulk dry goods stored in bulk bags, bins, totes, pro boxes, 40-50Lb bags, and more into small bags, pouches, and containers.

Examples of free-flowing bulk dry goods to repackage or re-bag would be food products such as rice, nuts, coffee beans, sprinkles, pasta, beans, candy, seeds, dog food, and cat food as well as products such as feed pellets, wood pellets, and plastic pellets.

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Choose from different types of rice bagging equipment to package rice and other grains into small bags, pouches, larger 50 Lb. bags, and all the way up to 4,400 Lb. bulk bags.  All bagging machines have an accuracy of +/- 0.5-1% of target weight and can operate at different fill rates depending on your packaging line requirements.

rice bagging equipment

Rice bagging equipment fills small to very large bags with rice

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Electrostatic seasoning systems evenly coat food and pharmaceutical products with seasonings and flavorings. Apply 15-45% less powders, flavors, coatings, vitamins, spices, and oils to a wide range of products. Design and implement a complete system that is manufactured to food-grade industry standards.

Seasoning Cashews and Other Nuts Using an Electrostatic Coating System

Dramatic Reduction in Seasoning and Powder Usage!

Electrostatic Seasoning vs. Other Powder Technologies:

Electrostatics vs Other Seasoning Technologies

Try before you buy! Product testing is available.

Call: (979) 217-1480 -or- use our Express Contact Form to ask a question or get price quote.

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fanuc robot picking up 100 lb. bag of minerals using a bag gripper tool

Fanuc robot picking up 100 lb. bag of minerals using a bag gripper tool

A contract packaging company recently upgraded their existing manual bag stacking system to an automated palletizing system.  The new system includes bag handling and robotic pick conveyors, a Fanuc robotic arm with a bag gripper tool, and an automated pallet and slip sheet dispenser.

With the added palletizing automation, the system is now able to fill and stack 100 lb. bags at a rate of 10-12 bags/minute.  The company can also quickly swap out settings to fill and stack 50 lb. bags at a rate of 15-16 bags/minute.

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filling boxes and larger baler bags with small bags and pouchesUse an automated bagging system to fill boxes and baler bags with small pre-packaged, form fill and seal (FFS) bags or pouches containing products such as grains, sugar, flour, salt, powders, and more.  This type of automation can enhance your end of line packaging and provide a more convenient way to ship and handle smaller bags together as a stackable unit.

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Filling 50 lb bags with milk powder

Filling 50 lb. bags with milk powder

This milk powder bag packing machine fills 50 lb. open mouth bags at a rate of 2-3 bags per minute.  It provides an accurate and dust tight filling process.  The machine is designed to be quickly and easily disassembled for access to internal components when cleaning and sanitation is required.

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Bagging machine for mini feed pellets

Bagging machine for mini feed pellets

This mini feed pellets bagging machine can fill bags, pouches, containers up to 10lbs. in weight with dry, free-flowing mini or small pellets.  These types of small pellets are used for feeding chickens, rabbits, fish, goats, sheep, and other small pets and animals.  They are also used for plant food fertilizer.

Looking to bag feed pellets for larger animals?  Please see our product line of open mouth baggers or this case study about animal feed bagging equipment for 20-100 lb bags.

How to Bag and Package Mini Feed Pellets

The S4 bagging machine has one of the simplest set-ups of any automatic weigh filler.  It allows you to quickly change the different bag and container fill weight sizes with the press of a couple buttons.

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A snack food producer needed to increase production on one of its bagging lines for breading mix. The existing equipment was centrally located within their process, which made any upgrades or integrations challenging.  The customer’s project requirements included a bag sealing machine that uses an ultrasonic sealer to hermetically seal valve bags.  This way, the bags would be dust tight before dropping onto a conveyor below.

bag sealing machine uses ultrasonic sealer for breading mix

Ultrasonic Bag Sealer

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Accurate dosing of seasonings into a tumbling drum, easy cleaning, reliability

seasoning dispenser for tumble drum

Feeder used to dispense seasonings into a tumbling drum

Food production facilities use vibrating feeders (a.k.a. vibratory pan feeders -or- scarf feeders) for dispensing seasonings and spices directly onto the surface of food products as they tumble in a drum.  This process is referred to as enrobing. The feeder can also meter seasonings precisely into a blended seasoning batch, or as an application of toppings and coatings in downstream processing equipment.

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