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Foundry Dust Conditioning MixerFoundries have extensive dust collection systems throughout their plants. Most of the collected dust is disposed of at a landfill. Prior to leaving the foundry, the dust is sometimes required to be conditioned to a dustless mixture before a landfill will accept it. This can be accomplished using an industrial mixer such as a large paddle mixer, Turbin mixer, or planetary style mixer.

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Dual Bulk Bag Fillers with Automatic Pallet Dispensers for Robotic Forklifts

These dual bulk bag fillers efficiently fill big bags with raw material such as sand, cement, bentonite, plastic pellets, fertilizer and more at a rate of 20-25 bags per hour.  A single pallet is discharged from the pallet dispenser. A slip sheet dispenser then applies a slip sheet on top of the empty pallet before it is loaded in to the filling station.  Bag filling starts with a push of a button and bag is filled to set target weight.  Final product is conveyed to end of the line where a robotic forklift moves the bag to a warehouse for storage and shipping.

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Fertilizer Bagging Machine

Gravity Flow Open Mouth Bagger used to fill fertilizer bags

A fertilizer bagging machine, such as the Gravity Flow Open Mouth Bagger, fills open mouth bags with dry, free-flowing and minimally dusty fertilizer granules at a rate up to 5-8 bags per minute (300-480 bags per hour).  The bags most commonly used with this machine are an open top poly bag or a poly-lined paper bags.  The bags are filled to a 50-pound target weight.

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This flour bagging machine fills and seals valve bags at a rate of 3-4 bags per minute with good weight fill accuracy.  Filling can be mostly dust free with this type of flour, but dust collection is still recommended.  This is a proven design refined over many years to give users an accurate fill weight.  It is ergonomically designed to reduce repetitive motions and have a quick fill time with convenient access for maintenance.

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Flour Bagging Machine

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The CBE Model 730 Pressure Flow Air Valve Bagging Machine is used for bagging mineral powders, mortar mixes, or food products into valve bags with internal spouts.  Types of powders can include cement powder, specialty chemical powders, bentonite, barite, sodium bicarbonate, limestone powder, and mortar mixes.  This bagging machine can also be used for food products like flour and cake mixes.

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Bagging System: Mineral Powders, Mortar Mixes or Food Products

The operator, or automated bag placer, spouts the valve bag onto the machine.  Then, compressed air forces the powder material from a hopper above the bagging machine into the bag.  When the valve bag is filled to a set weight, it drops away onto a take away conveyor.

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The demonstration video below shows an open mouth bagger packaging coarse solar salt into plastic bags at full and dribble flow speeds.

Bagging Coarse Solar Salt into Plastic Open Mouth Bags

The bag is clamped onto the outlet spout of the machine.  When the start button is pressed, the coarse solar salt is conveyed into the bag at full flow.  When the contents of the bag get close to the target fill weight, the auger and conveyor slow down the flow to a dribble.  When the target weight has been reached, the bag clamp is released and the bag drops so it can be picked up for sealing.

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This type of vibrating conveyor has a large pan and trough. It is used to convey heavy, abrasive, and very hot materials through bulk processing systems.

Vibrating Conveyor - large pan & trough design

They are also used to convey bulk solids for a wide array of applications including aggregates, minerals, rebar, sand, coal, ash, ore, castings, molds, pharmaceuticals, and food products. Standard sizing options are available, as well as custom-engineered products tailored to fit specific customer requirements.

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robot palletiserA robot palletiser can automatically stack bags at rates up to 22 bags per minute. The system is also capable of placing empty pallets, as well as slip sheets on to the pallets.  It is ideal for handling multiple packaging lines at the same time and can yield a fast return on investment.  It can be designed around your existing bagging plant layout with our bag filling machines.

Watch a Video of this Robot Palletiser Stacking Bags

Robot Palletiser Stacks Valve Bags & Open Mouth Bags

The robot palletiser has real-time bag input and output monitoring with collision detection.  It also has an instant and automatic lubrication schedule.  It operates quietly and safely, while having the highest cycle rate of any robot worldwide at 1,800 cycles per hour palletising capacity (30 cycles per packages per minute).

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