The Newlong Bag Sewing Machine DS-9C high-speed industrial sewing head is a popular choice for businesses seeking to improve their bag closing operations. In this article, we will explore the key features of the Newlong DS-9C, how it works in conjunction with a power infeed system, and the benefits it brings to bag closing processes.
The video below shows a pallet stacking robot stacking 50 lb. paper valve bags onto a pallet located on the floor per the programmed bag placement design. This robot was added to an existing bag filling system to reduce labor costs and increase automation.
This system is used for bagging salt into 40 Lb. poly bags. It includes a hopper, net weigh bagging machine, band sealer, and manual bag stacking station with pallet wrapper machine.
A co-op in Iowa replaced their existing bagging machine with a high-speed net-weigher used to fill 50Lb craft paper bags with cracked corn and pelleted feeds.
High-speed bagging machine added to existing packaging system
This cooperative grinds approximately 50,000+ bushels of corn per day at all of their feed mills. They primarily supply swine feed, but also produce cattle feed and dairy feed.
The bagging system shown in the video below allows one operator to use 3 valve bag filling machines, or air pressure packers, to fill 50 lb. bags of fertilizer at a rate of 15-18 bags per minute.
Bag of pigment powder tipping onto discharge conveyor after filling
This semi-automatic system fills batch inclusion bags with blended pigment powders used for road markings. After filling, the bags are conveyed to a palletizing station.
Process Description
Blended pigment powder used for road marking is conveyed to a bucket elevator that discharges it into a 25 cubic foot hopper. Then, the powder flows by gravity into the air chamber of the valve bag air packer.
This machine automatically reforms or prepares the top of flat, pillow type open mouth bags and guides them into the infeed of a high-speed bag closer or sewing machine.
Bag moves through a bag top reformer before sewing
This type of automation can eliminate the need for an operator to manually guide a filled bag into a bag closing system. It can handle production rates up to 15 bags per minute and typically comes with an automatic bag placer.
Automatic pallet dispenser, slip sheet applicator, and robot stack zone conveyor (System 1)
When speed and bagging rate is important, automating the dispensing of pallets and slip sheets helps to reduce labor requirements for feeding shipping pallets into an automated palletizing system with a robot.
Packaging system fills open mouth paper bags at a rate of 4-6 bags per minute with granular and powder products, such as zeolite and guar gum.
System Overview
The system repackages products from big bags, also called bulk bags or Super Sacks®. It includes a forklift loaded bulk bag unloader with an extended frame to accommodate an open mouth bagging machine underneath.
Bagging system, bag sewing system, and bag handling conveyors
This bagging plant fills 40KG open mouth plastic bags with different types of livestock feed for poultry, pigs, dairy cows, sheep, and horses. It includes a high-speed bagging machine, bag handling conveyors, and a palletizing robot with automatic pallet dispenser and automated pallet wrapper.
Dry pet food bagging systems and machines automatically weigh and fill 1-50 lb. bags, pouches, containers, and multi-wall open mouth bags with different types of dry pet food. This includes dog food, cat food, rabbit food, hamster food, food for mice, and more.
Fill small bags, pouches, and containers that weigh 1 – 10 pounds or larger open mouth paper or poly bags that weigh 10 – 50 pounds, or bulk bags that weigh up to 4,400 pounds. All packaging machines have an accuracy of +/- 0.5-1% of target weight and can operate at different bagging speeds.
This commercial equipment is used for repackaging bulk dry goods stored in bulk bags, bins, totes, pro boxes, 40-50Lb bags, and more into small bags, pouches, and containers.
Examples of free-flowing bulk dry goods to repackage or re-bag would be food products such as rice, nuts, coffee beans, sprinkles, pasta, beans, candy, seeds, dog food, and cat food as well as products such as feed pellets, wood pellets, and plastic pellets.
This packaging and palletizing line fills craft paper bags with 25, 40, or 50 lbs. of livestock minerals and supplements. It includes a hopper, net weigh bag filling machine, high-speed bag sewing system, and robotic palletizer with 2 bag stack zones. It replaced an existing bag filling and packaging line at the feed service company that has been in business since 1946.