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Valve Bag Fillers

Valve Bag Filling Machine with Bag Densifier

First, an empty valve bag is placed on the valve bagging machine spout. During the fill cycle, the low frequency oscillating (or reciprocating) densifier is activated to settle and densify the material inside the valve bag. This allows for complete filling of the bag to reach a set point weight. Other types of densifiers are also available.

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An ultrasonic valve bag sealer is a specialized piece of equipment designed to provide a clean and efficient solution for sealing valve bags. The process involves sealing the bag before it is discharged onto a conveyor, which minimizes product spillage and migration to the surrounding environment. The sealer hermetically seals filled bags with an ultrasonically sealable valve sleeve, ensuring a high level of cleanliness during operation.

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An auger filler integrated with an ultrasonic valve bag sealer is a versatile machine that can bag and seal a variety of powders, especially those requiring quick cleanout between packaging runs. The machine shown in the video is ideal for sanitary uses or for any application where cross-contamination must be prevented. It uses an auger to fill valve bags with powdery products and ultrasonic technology to close and discharge the bags.

sealed valve bag containing food or chemical product

This type of auger filler is designed to handle a bag filling weight range of 20-110 lbs. and can achieve a production rate of 1-3 bags per minute, depending on the material and bag size. It can accommodate a material density range of 20-75 lbs. per cubic foot. The auger filling machine can operate in semi-automatic (operator-assisted) or fully automatic modes and is compatible with sonic sleeve paper and plastic film bag types.  After filling and sealing, the bags drop onto a wire mesh discharge conveyor and then move toward a manual palletizing or robotic palletizing system.

Examples of materials that can be bagged with this machine include flour, bakery mixes, cocoa, spices, pepper, animal grade pharmaceuticals, and nutraceuticals. The interior moving parts, such as the auger and agitator blades, can be easily removed for cleaning and inspection, making it a practical choice for industries that need to switch between different products frequently.

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filling 50 lb bags with golf course sand

Auger fillers convey golf course sand into 50 lb. valve bags at a rate of 1-5 bags per minute. They simultaneously fill and weigh the sand directly into the bags.

These types of valve bag filling machines are also used to fill bags with other types of powdery or small granular materials such as:

  • finish cement
  • bentonite
  • barite
  • fertilizers
  • frac sand
  • powdered limestone
  • gypsum
  • powdered iron ore
  • oil drilling chemical powders
  • titanium dioxide
  • and more!

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The CBE Series 200 Valve Bagging Machines are used to fill valve bags to weight ranges of 10 to 110 pounds with powders, granules, or flaked products.

The operator installs an empty valve bag and manually clamps it down to the bag filling spout. The operator then presses the start button and material enters through the top of unit into a surge hopper. The hopper contains a spiral agitator that promotes the flow of the material into the auger. The auger then turns on and off from the command controller to fill the valve bag to a set point weight. The bag clamp is then released and the operator removes the filled valve bag from the bag chair.

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900-Series-Horizontal-Impeller-Filler-Valve-Bagging-Machine-2The Choice Bagging Equipment 900 Series Horizontal Impeller Valve Bagging Machine is designed to package carbon black powder into valve bags at rates up to 8 bags per minute. The patented six star impeller has a large material inlet and moves the carbon black powder to the bag with positive feed and minimum aereation of the powder. The absence of air allows for faster filling of the bags. The impeller is driven by a variable speed motor to control precise bag weight.

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