Bulk Bag Filling System for Carbon Black Beads
This bulk bag filling system was used to fill bulk bags with carbon black beads.
Category | Bulk Bag Fillers | Vibration Tables |
Case Studies Blog
Category | Bulk Processing Equipment | Industrial Vibration Motors |
Industrial Vibration Motor
These industrial vibration motors are used on bulk processing equipment such as large feeders, conveyors, vibrating tables, vibratory screens, bulk bag filling machines, big bag unloaders, and more.
- 53 different models available
- Frequency ranges include: 3600 RPM, 1800 RPM, 1200 RPM, and 900 RPM
- Horsepower Ranges: 1/50 to 17-1/2 HP
- Force Outputs from 30 lbs to over 40,000 lbs
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Category | Magnetic Separation |
A magnetic drum separator is used to remove ferrous metal from sand, free flowing bulk powders, crumb rubber, and more. The most common drum magnet measures 12 inches in diameter and has a 24 inch wide surface.
Category | Vibration Tables |
20 x 20 Inch Vibrating Table
This vibrating table was custom engineered for a customer that manufactures filter media. The flat deck vibrating surface measured 20 inches by 20 inches. It was pneumatic, or air-powered, and was used to settle or densify activated carbon (activated charcoal or coal) inside of the canisters before packaging. The vibrating table has a maximum load of around 200 pounds.
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Category | Bulk Bag Unloaders |
This machine was designed to unload and dispense carbon black powder from big bags into buckets. After filling a bucket, a vibrating table was used to settle or densify the powder. The buckets were stacked onto pallets for transport to an industrial mixer for blending.
This customer specialized in the production of lead powder, tin powder, and tin / lead alloy powders. Their products were used for many types of industries including oil and gas, radiological protective clothing, industrial x-ray shielding, anti-friction products, and batteries. All metal powders are manufactured, blended, and packaged per customer specifications.
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Category | Bulk Bag Fillers | Bulk Bag Unloaders | Industrial Mixers |
This chemical blending and batching system was used for the toll blending of powder chemicals, including calcium carbonate. The final blended product was to be automatically packaged into bulk bags using a bulk bag filling machine. It could also be packaged into smaller bags using a valve bagging machine.
Category | Industrial Mixers |
High-speed industrial mixer for powders
High-speed mixers designed to blend, condition, and mix
These high-speed industrial mixers are designed to quickly blend, condition, and mix large batches of products including powders, pharmaceuticals, refractory castables, spices and other types of products. They can also be engineered to process hazardous and non-hazardous dust and industrial bi-products for disposal that meets today’s stringent environmental laws and restrictions.
Category | Bulk Bag Fillers |
These bulk bag filling machines can fill any size bulk bag with high accuracy.
The operator slides the opening of the bulk bag over the fill head and turns the switch to “inflate.” The inflatable fill head provides a dust-free seal when filling a bag. Once the bulk bag is full, the operator turns the switch to “deflate” and removes the bag.
Category | Bulk Processing Equipment |
Baghouse for Asphalt Plant
This baghouse, or dust collector, was installed at an asphalt plant. It increased production capacity by 33%.
The asphalt producer had an undersized system and could not produce at the capacity needed in a reasonable time. Trucks waited up to 2-1/2 hours for each new batch of asphalt. The problem was particularly urgent since the business had grown substantially.
Category | Bulk Processing Equipment |
Dust Collector for Chemical Blending and Packaging
This dust collector was used at a chemical blending company. It was set up to collect dust generated at the blender, extruders, scales, and packaging.
This producer of batch chemicals, located in the Southeastern U.S., had been operating their process for several years without air pollution and dust control.
Category | Bulk Bag Unloaders |
This bulk bag unloader dispenses poorly flowing, granular material directly from bulk bags into a valve bag filler. Then, the valve bag filler fills 40-50 pound bags. A vibrating hopper bin with untie hopper door provides agitation to promote the material transfer at a constant rate. Stairs and a working platform provide access to the bag untie door. The customer loads the bulk bag onto the unloader using a fork lift, but an optional self-contained hoist is available.
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Category | Bulk Processing Equipment |
These industrial pumps transfer cement at high rates over long distances. They were a part of a project designed to replace the energy and maintenance of existing heavy screw pumps at a cement plant. The objective was to reduce operating cost of pumping cement and the maintenance that comes along with it.
Category | Bulk Bag Unloaders |
This custom designed big bag unloader transfers Calcium Carbonate from bulk bags to downstream equipment using a screw conveyor. It was manufactured for a large U.S. plastics compounding manufacturer based in Texas. The system shown is designed to dispense and convey Calcium Carbonate, which has a bulk density of 30 to 80 pounds per cubic foot, at flow rates of 9,000 pounds per hour.
Category | Open Mouth Bag Fillers | Valve Bag Fillers |
Demand for crushed stone, sand, and gravel has grown over 3% annually from 2016 to 2021*. Tinsley Equipment Company has been a trusted supplier of bagging and material handling equipment needs for customers across the U.S. In the first quarter of 2021, our team helped a customer in Alabama with both their limestone and pigment powder bagging needs.