A large ceramic clay producer replaced 12 round screens with (1) single linear motion screen. The producer was using 12 round screens that were processing 25 MTPH in 1 hour and 15 minutes.
Category | Screening Machines |
Screening Machines
Category | Dewatering Screens | Screening Machines |
(2) 5-deck Derrick® Stack Sizer® screening machines were installed to achieve a 500 micron separation of quartz sand at a silica sand plant.
Category | Dewatering Screens | Screening Machines |
A silica sand wash plant required (4) dual motor vibratory screening machines. These linear-motion screens included high open area 25 mesh urethane screen panels. Spray nozzles were also incorporated into the design for increased fines removal.
Category | Screening Machines |
These dry urethane screen panels were used on 16 vibratory screens to classify dry frac sand. The highly abrasive 20 to 120 mesh frac sand was causing rapid wear of the existing wire mesh screens. Average failure of the wire mesh screens was occurring in 3 to 5 weeks at a flow rate of 20 tph.
Category | Dewatering Screens | Screening Machines |
Multiple 5 Deck Derrick® Stack Sizer® Installations
The patented, high-volume Derrick® Stack Sizer® provides a much better economic alternative to Hydrocyclone separators, hydraulic classifiers, and less efficient low volume fine screening systems.
Over 300 of the Stack Sizer units have been sold throughout the world for fine screening and dewatering applications that require high tonnage mineral processing.
Category | Screening Machines |
This heavy-duty vibrating screen for fertilizer is four feet wide by eight feet in length. It has dual, top-mounted industrial vibration motors that shake the screen. The screen is designed to scalp phosphate rock at a rate of 150 tons per hour. It removes agglomerates and foreign matter, while producing less than 2% overs. The slope of the discharge funnel and support structure were specially designed to accommodate the customer’s existing collection type, troughing belt conveyor.
Category | Dewatering Screens | Screening Machines |
Final dewatered ash, or char, being fed off the dewatering screen
This boiler ash handling and recovery system is designed to remove unburned carbon (char), ash, grit, and sand from wastewater discharged from a wood and bark power boiler. Slurry, composed of water and solids, is sent from the wet precipitator to the dewatering screen at rates of 800 to 2,200 GPM. The HI-G dewatering screen uses (2) low horsepower, industrial vibration motors to apply a high G-force on the urethane screen panels. This separates the water from the solids.