Vibratory Conveyor Systems

Vibratory conveyor systems by well-established manufacturer, with standard sizing options as well as custom-engineered products tailored to individual job sites. Individual conveyor systems range from light to heavy-duty, with stabilizer arms specifically engineered for different weight and use categories. Manufacturer has developed conveyors for a wide array of applications, including sand, coal, ash, ore, castings, molds, pharmaceuticals and food products.

Vibratory conveyor systems allow for the possibility of additional processes, as materials moving along the conveyor are in an activated state. Staff engineers and design specialists can help individual customers to develop custom-engineered features and enable various value-added processes.

Conveyor troughs can be custom finished to handle a wide range of abrasive, hot, toxic or volatile materials. Trough material options include stainless steel, abrasion-resistant steel, and special alloys. Materials can be finished in a variety of thicknesses, with special finishing patterns and perforations as required. Troughs can be designed to fit the work site in question, with a number of customizable factors: angle of incline, particle size and various sub-assemblies (for easy trough replacement or site dismantling).

The manufacturer recognizes that a design, which transmits force onto its surrounding machinery is impractical and undesirable in heavy-duty applications. Each of the below conveyor systems is designed with counterpoise measures to ensure that it absorbs or isolates all reaction forces generated by material transfer. As every job site is different, individualized counterpoise solutions are established for each specific installation.

Syncro-Coil ®

Designed for medium to heavy-duty applications, the Syncro-Coil Vibratory Conveyor feature durable, lasting alloy coil springs. These coil springs are shot peened as well as being Magnaglo inspected. Rugged stabilizing legs offset any force generated by the coils, to control linear motion.

These conveyor systems are designed for the most strenuous conditions: heavy material loads, dusty environments, and applications that require super durable trough construction. Manufacturer also produces a Syncro-Coil II line, which is optimized for low headroom applications, reducing setup elevation.

Syncro-Flex ®

The Syncro-Flex conveyor trough gently throws and catches the material as it is transported, using these subtle motions to keep material activated and easy to convey. This controlled linear motion is generated via an eccentric drive, and the system is stabilized by a series of rubber shear mounts.

The spring reactor system in the rubber shear mounts matches the resonant frequency of the eccentric drive speed, making the Syncro-Flex a synchronized frequency system. This means that it is a conveyor system which balances accelerating and decelerating forces against forces generated via shear mount deflection. This balanced system ensures that materials move forward at a consistent rate without any destructive stresses for the system, and that only a minimum amount of energy is needed to power the vibratory motion. Transported materials are gently and evenly rocked toward their destination.

Granular materials are conveyed at an average range of 40-60 F.P.M. Fine mesh materials, and others that are likely to experience interparticle slippage, convey forward at 10-40 F.P.M.

Syncro-Shear ®

Syncro-Shear vibratory conveyor systems are designed for the most extreme applications and heavy-duty load requirements. Available in a huge array of custom-engineered designs, Syncro-Shear conveyors maximize durability while minimizing maintenance and manual cleaning requirements. They operate quietly and are designed to eliminate material hang-up.

The continuous, single-piece trough is designed to support heavy loads and the potential for severe impacts. Set-up options allow for multiple direction changes during transit, multiple points of discharge, and a range of vibration settings (to allow you to thoroughly agitate materials or gently convey them without the risk of degradation).

Trenchveyor ®

Designed to minimize pit size, all of the Trenchveyor’s machinery exists above the vibratory pan. Drive components are mounted above the floor, adding to the easy accessibility of the design. Units can be customized in several ways, including liner material, the option to design conveyors to run on an incline/decline, and custom sizing. Noise reducing materials help the Trenchveyor run as quietly and non-intrusively as possible.

 

Images by General Kinematics.