Case Studies: Bulk Bag Loaders & Fillers

View case studies of Bulk Bag Fillers and Loaders below.

These machines are commonly used to package materials like fertilizer, food grains, seeds, flour, sugar, salt, animal feed, industrial minerals and industrial chemicals such as Plastic Pellets, Fertilizer, Hydrated Lime, Zinc Oxide, TIO2, Iron Oxide, Carbon Black. Bulk bag fillers are capable of filling 500-4,400 lbs (225-2,000KG) bags with non-dusty powders, flaked and granular products at rates up to 25 bags per hour.

Bulk Bag Filler with Wooden Pallet Dispenser

This Bulk Bag Filler with Wooden Pallet Dispenser automatically places an empty pallet under a bulk bag before filling. 14-16 pallets are loaded for staging into the pallet dispenser. Controls automatically remove the bottom pallet from the stack and place it below the bulk bag before filling occurs.

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Bulk Bag Filler with Wooden Pallet Dispenser was last modified: February 24th, 2016 by Grant Rice
Bulk Bag Filler for Petroleum Coke Located Under Surge Hopper

Bulk Bag Filler for Petroleum Coke Located Under Surge Hopper

This Bulk Bag Loader was used for filling bulk bags with petroleum coke, or “pet” coke.  The material is fed into a surge hopper,  through the inflatable bag head, and then into the bag.  A pneumatic slide gate is used to start and stop the flow of material.  The bulk bag loader did not include a scale because weight accuracy was not a project requirement.  Once the bag has been filled, it is removed from the loader using a fork lift and placed into shipping containers for export overseas.

Filling Bulk Bags with Petroleum Coke was last modified: June 3rd, 2013 by Grant Rice
Bulk Bag Filling System for Carbon Black Beads

Bulk Bag Filling System for Carbon Black Beads

This bulk bag filling system was used to fill bulk bags with carbon black beads.

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Bulk Bag Filling System for Carbon Black Beads was last modified: May 30th, 2013 by Grant Rice
Industrial Vibration Motors for Bulk Processing, Screening, Conveying, Feeding, Tables

Industrial Vibration Motor

Industrial Vibration Motors for use on bulk processing equipment such as vibrating feeders, conveyors, vibrating tables, screens, bulk bag fillers, bulk bag unloaders and more.

  • 53 different models available
  • Frequency ranges include:  3600 RPM, 1800 RPM, 1200 RPM, 900 RPM
  • Horsepower Ranges:  1/50 to 17-1/2 HP
  • Force Outputs from 30 lbs to over 40,000 lbs

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[ Ask a Question -or- Get a Motor Price Quote ]

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Industrial Vibration Motors was last modified: June 5th, 2013 by Grant Rice
Chemical Blending and Batching System

Chemical Blending and Batching System
(click image for larger view)

This chemical blending and batching system was used for the toll blending of powder chemicals including calcium carbonate.  The final blended product was to be automatically packaged into bulk bags using a bulk bag filler.  It could also be packaged into smaller valve bags using a valve bag filler.

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Custom Blending & Batching System for Toll Blending of Powdered Chemicals was last modified: May 7th, 2013 by Grant Rice

These Bulk Bag Filling Machines can fill any size bulk bag with high accuracy.

Bulk Bag Filling Machine - Screw Jack Up

Bulk Bag Filling Machine – Screw Jack used to adjust height

The operator slides the opening of the bulk bag over the fill head and turns the switch to “inflate.”  The inflatable fill head provides a dust-free seal when filling  a bag.  Once the bulk bag is full, the operator turns the switch to “deflate” and removes the bag.

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Bulk Bag Filling Machines was last modified: December 27th, 2016 by Grant Rice

Bulk Bag Loaders for Plastic Scrap Recycling

These bulk bag loaders were built to load and unload plastic scrap in bulk bags and bulk boxes for recycling. The custom manufactured components included (3) bulk bag unloaders with vibratory agitation, (2) bulk bag loaders (shown in picture), and (1) bulk box loader.  After competitive testing, the bulk bag loaders proved to be the only loaders capable of effectively unloading the large interlocking shreds of plastic.

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Bulk Bag Loaders for Plastic Scrap Recycling was last modified: November 13th, 2012 by Grant Rice

Bulk Bag Filling with Vibrating Table and ScaleSystem for filling bulk bags and boxes for a Polyester pellet manufacturer.  It also included one incoming conveyor line at 90 degrees to the outgoing (left & right) main conveyor lines. Everything was to be dust tight with powered (CDLR) roller conveyors.

The entire system which included 25 ft. of incoming conveyor, a 90 degree (left or right) chain transfer, and two bulk bag loaders with conversion kits to accommodate the bulk box filling. Load cell scales, bag inflation, vibratory densi- fication, inlet gates, and grid type tables were just a few of the added options included.

Six to ten (6-10) 2,000 lb. bulk bags or bulk boxes can be filled every hour, at each of the two stations.

Filling Bulk Bags and Boxes with Pellets was last modified: November 9th, 2012 by Grant Rice