Palletizers and Packaging

robotic bag placer for pallets

1. Automatic Bag Placer or Robotic Bag Palletizing

automatic bag placer for palletsThe automatic bag placer can be designed around your plant layout utilizing our standard components.

  • Automatic Bag Placer for valve bags, open mouth bags, bales, boxes, pails and more
  • Ideal for handling multiple product lines simultaneously
  • Bag Placing / Palletizing Rates up to 30 bags per minute
  • Highest cycle rate of any robot worldwide at 1,800 cycles per hour palletizing capacity (30 cycles per packages per minute)
  • Palletizing rates from 1 bag per minute to 30 bags per minute
  • Real Time I/O Monitoring – instant and automatic lubrication schedule
  • Quiet operation – Collision Detection is standard

Watch a Video:

 

semi automatic pallet loader for valve bags and open mouth bags

2. Model 2000 Semi-Automatic Pallet Loading System

The Model 2000 Semi-Automatic Pallet Loading System can be designed around your plant layout utilizing our standard components.

For 3,000 lb, 48 inch x 48 inch pallet capacity, the basic system includes:

  • Bag incline / flattener conveyor ( 18ft x 2ft )
  • Bag accumulation / bag staging conveyor ( 11ft x 2ft ) Includes brake motor and variable speed drive
  • Overall conveyor length extends to 16ft 9in with the addition of a slip sheet dispenser
  • Empty pallet magazine and tine system
  • Empty pallet live roller conveyor (8 ft 3 in x 52 in effective width / 35 fpm)
  • Overall conveyor length extends to 15 ft with the addition of a slip sheet dispenser
  • Elevator conveyor and lift device (5 ft 3 in x 52 in effective width / 35 fpm)
  • Dual stage live roller filled pallet conveyor (10ft 6 in x effective width / 35 fpm -2 drives)
  • Palletizer main housing (3/8 grade A36 structural steel)
  • Operator access area with ladder and safety rails
  • Stationary air table, stainless steel
  • Moveable air table with adjustment guides, stainless steel
  • Pneumatic side compression
  • Complete electric and hydraulic system
  • NEMA 12 enclosures and all motor starters
  • Safety switches, alarms, E-stops, cages and inner locks for entire system
  • Allen Bradley PLC controls
  • Complete epoxy coatings

This system is versatile because the bag inflow can be added in any direction. The operator platform and auxiliary air table can also be reconfigured. Overall, this low cost option requires very little floor space.

 

3. EZ-45 Pallet Loading Station

EZ 45 Pallet Loading Station

EZ 45 Pallet Loading Station

The EZ-45 Pallet Loading Station in every sense of the word. They are designed to eliminate worker bending by automatically raising and lowering pallets during loading or unloading without the use of mechanical springs. EZ Loaders also allow easy pallet rotation so the worker does not have to reach or strain. As the load weight changes, the EZ Loader automatically adjusts, keeping the top of the load at a convenient working height. The patented pneumatic operating system found only in the EZ Loader has proven to be the top choice of industry professionals worldwide.

Unit Features:

  • Capacity: 4,500 lbs
  • Dimensions L x W x H (in.): 51 x 43 x 8 ¾
  • Height (in.):  8 3/4 (lowered height), Length (in.): 51, Overall Diameter (in.): 43 ½
  • Self-leveling design automatically keeps the top of the load at a convenient working height to help eliminate bending and improve productivity
  • 43.5 in. diameter platform turntable has a 43in. diameter rotation ring with secured center pivot bearing
  • Captive air operation eliminates cumbersome mechanical springs and gives more controlled (dampened) movement to the platform
  • Firestone Airstroke Actuator raises and lowers the pallet
  • Powder coated with a high-quality polyester for a lasting, durable finish

 

4. Pallet Wrapper Machines

Synergy 0.50 Stretch Pallet Wrapper

Synergy 0.50 Stretch Pallet Wrapper

Synergy 0.50 Stretch Pallet Wrapper

Designed for the low volume industrial user, the Synergy 0.50 pallet wrapper machines are the affordable solution for unitizing your loads while stretching the film further and wrapping the loads tighter and at a lower cost than manual hand wrap applications. Press the foot switch and the turntable rotates while the operator applies the film up or down. The film carriage is counterbalanced for easy placement of the film on the load. Use standard hand wrap from 12 to 18 inches wide.

The patented STRETCH SET film delivery system delivers the flexibility to adjust film stretch to match your load-holding requirements. The heavy-duty 65″ diameter turntable is adjustable from 0-12 rpm and can be loaded with a fork lift or with a pallet jack using an optional ramp.

  • Stretch Set™, Adjustable Film Force-to-Load
  • Easy Lift Manually Operated Counterweight Film Delivery Carriage
  • Wrap Height to 80″
  • AC vector drives with digital readout
  • V2 HP Leeson AC Turntable Motor
  • Heavy Duty all Steel Construction
  • 65″ Diameter Smooth Turntable Top (easy pallet jack loading), 0 -12 RPM
  • 4,000 Pound Load Weight Capacity
  • Low 2 5/8″ Table Height; V-Belt drive
  • 120 Volt, 15 Amp Electrical
  • Powder coated with a high-quality polyester for a lasting, durable finish

Note: The Synergy Stretch Wrappers is a product trademark of Highlight Industries.

 

Synergy 1.00 Stretch Pallet Wrapper

Synergy 1.00 Stretch Wrapper

Synergy 1.00 Stretch Wrapper

The Synergy 1.00 Pallet Wrapper Machines are a  Low Profile system will stretch wrap any standard sized loads up to 80″ using Highlight’s patent pending Stretch-Set™ film delivery system. The Stretch-Set system precisely controls film stretch from 60% to 125%, maximizing package strength and film economy while allowing you to preset desired film stretch for repeatable stretch levels, load after load.

  • Relay Logic Control
  • Adjustable Film Force-to-Load
  • AC vector drives with digital readout
  • AC Motors
  • 65″ diameter smooth turntable top (easy pallet jack loading), 0 -12 RPM
  • Heavy Duty all Steel Construction
  • 80″ Wrap Height Capacity
  • 120 Volt, 15 Amp electrical

OPTIONS AVAILABLE

  • Allen-Bradley MicroLogix 1000 PLC,
  • Height Sensing Photo-Eye,
  • Top and Bottom Wrap Counters and Table Home Position.

Note: The Synergy Stretch Wrappers is a product trademark of Highlight Industries.

 

Synergy 1.50 Stretch Pallet Wrapper

Synergy 1.50 Stretch Pallet Wrapper

Synergy 1.50 Stretch Pallet Wrapper

The Synergy 1.50 will stretch wrap any load up to 80″ with preset fixed-gear stretch level and full independent control of the film force. The Synergy 1.50 pallet wrapper machine has a standard pre-stretch level of 200%. This allows even light unstable loads to be wrapped at the lowest possible cost and the maximum load holding force.

  • Fixed-gear Pre-Stretch: 200% standard, other percentages available
  • Independently adjustable film force-to-Ioad
  • Allen Bradley MicroLogix 1200 PLC
  • AC vector drives with digital readout
  • “Off-the-Shelf” electrical components & control knobs / dials
  • AC vector drives with digital readout
  • AC Motors
  • Heavy Duty all steel construction
  • 65″ diameter smooth turntable top (easy pallet jack loading), 0 -12 RPM
  • Low 2 5/8″ table height; V-Belt drive
  • 120 Volt 20 Amp electrical

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Palletizers and Packaging was last modified: December 6th, 2016 by Grant Rice