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Case Studies Blog

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Packaging system fills open mouth paper bags at a rate of 4-6 bags per minute with granular and powder products, such as zeolite and guar gum.

bulk bag unloading system repackages water filter media into open mouth bags

System Overview

The system repackages products from big bags, also called bulk bags or Super Sacks®. It includes a forklift loaded bulk bag unloader with an extended frame to accommodate an open mouth bagging machine underneath.

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livestock feed bagging plant, bag sewing system, and bag handling conveyors

Bagging system, bag sewing system, and bag handling conveyors

This bagging plant fills 40KG open mouth plastic bags with different types of livestock feed for poultry, pigs, dairy cows, sheep, and horses.  It includes a high-speed bagging machine, bag handling conveyors, and a palletizing robot with automatic pallet dispenser and automated pallet wrapper.

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dry pet food bagging systems and machinesDry pet food bagging systems and machines automatically weigh and fill 1-50 lb. bags, pouches, containers, and multi-wall open mouth bags with different types of dry pet food.  This includes dog food, cat food, rabbit food, hamster food, food for mice, and more.

Fill small bags, pouches, and containers that weigh 1 – 10 pounds or larger open mouth paper or poly bags that weigh 10 – 50 pounds, or bulk bags that weigh up to 4,400 pounds.  All packaging machines have an accuracy of +/- 0.5-1% of target weight and can operate at different bagging speeds.

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Repackaging Bulk Dry Goods into Small Bags for Sales or Distribution

This commercial equipment is used for repackaging bulk dry goods stored in bulk bags, bins, totes, pro boxes, 40-50Lb bags, and more into small bags, pouches, and containers.

Examples of free-flowing bulk dry goods to repackage or re-bag would be food products such as rice, nuts, coffee beans, sprinkles, pasta, beans, candy, seeds, dog food, and cat food as well as products such as feed pellets, wood pellets, and plastic pellets.

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Packaging and Palletizing Line for Bags of Supplements

This packaging and palletizing line fills craft paper bags with 25, 40, or 50 lbs. of livestock minerals and supplements.  It includes a hopper, net weigh bag filling machine, high-speed bag sewing system, and robotic palletizer with 2 bag stack zones.  It replaced an existing bag filling and packaging line at the feed service company that has been in business since 1946.

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Choose from different types of rice bagging equipment to package rice and other grains into small bags, pouches, larger 50 Lb. bags, and all the way up to 4,400 Lb. bulk bags.  All bagging machines have an accuracy of +/- 0.5-1% of target weight and can operate at different fill rates depending on your packaging line requirements.

rice bagging equipment

Rice bagging equipment fills small to very large bags with rice

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Electrostatic seasoning systems evenly coat food and pharmaceutical products with seasonings and flavorings. Apply 15-45% less powders, flavors, coatings, vitamins, spices, and oils to a wide range of products. Design and implement a complete system that is manufactured to food-grade industry standards.

Seasoning Cashews and Other Nuts Using an Electrostatic Coating System

Dramatic Reduction in Seasoning and Powder Usage!

Electrostatic Seasoning vs. Other Powder Technologies:

Electrostatics vs Other Seasoning Technologies

Try before you buy! Product testing is available.

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fanuc robot picking up 100 lb. bag of minerals using a bag gripper tool

End-of-line robot picking up 100 lb. bag of minerals using a bag gripper tool

A contract packaging company recently added an end-of-line robot to their existing valve bag filling system.  The new robotic palletizing system includes bag handling and robotic pick conveyors, a used Fanuc robotic arm that has been reconditioned with a bag gripper tool, and an automated pallet and slip sheet dispenser.

With the added palletizing automation, the entire system is now able to fill and stack 100 lb. paper valve bags at a rate of 10-12 bags/minute.  The company can also quickly swap out settings to fill and stack 50 lb. valve bags at a rate of 15-16 bags/minute.

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filling boxes and larger baler bags with small bags and pouchesUse an automated bagging system to fill boxes and baler bags with small pre-packaged, form fill and seal (FFS) bags or pouches containing products such as grains, sugar, flour, salt, powders, and more.  This type of automation can enhance your end of line packaging and provide a more convenient way to ship and handle smaller bags together as a stackable unit.

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Filling 50 lb bags with milk powder

Filling 50 lb. bags with milk powder

This milk powder bag packing machine fills 50 lb. open mouth bags at a rate of 2-3 bags per minute.  It provides an accurate and dust tight filling process.  The machine is designed to be quickly and easily disassembled for access to internal components when cleaning and sanitation is required.

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A snack food producer needed to increase production on one of its bagging lines for breading mix. The existing equipment was centrally located within their process, which made any upgrades or integrations challenging.  The customer’s project requirements included a bag sealing machine that uses an ultrasonic sealer to hermetically seal valve bags.  This way, the bags would be dust tight before dropping onto a conveyor below.

bag sealing machine uses ultrasonic sealer for breading mix

Ultrasonic Bag Sealer

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